Ibc post hoists for pharmaceutical manufacturing

Ensure precise material handling with advanced lifting solutions designed for seamless integration into pharmaceutical production lines, enhancing operational control and safety.

Lifts, Docks, and Blends Pharmaceutical Materials

The GEA Post Hoist offers a comprehensive solution for pharmaceutical manufacturers handling sensitive materials. This versatile lifting system employs a robust rack and pinion mechanism, designed to carry up to four times its working load, ensuring reliable and safe operation. Specializing in the lifting, docking, and blending of powders and granules, it facilitates processes such as IBC inverting and weighing.

Typically utilized in the production of antibiotic granules, pain relief, and oncology tablets, as well as vaccine powdered ingredients, the IBC Post Hoist excels in challenging environments. With options for manual or electrically driven slewing, it provides flexible integration into continuous or batch processing lines. Engineered with a user-friendly control interface, including Siemens or Allen Bradley PLC/HMI systems, it supports sophisticated control needs and variable speed operation.

The IBC Post Hoist’s all-electric, braked motor eliminates hydraulic issues, aligning with GMP requirements and simplifying maintenance. It supports static and dynamic operations, suitable for environments demanding high safety standards, and meets compliance regulations. Equipped with a fully enclosed column and remote control system, this hoist ensures seamless integration with upstream and downstream processes, enhancing efficiency and productivity in pharmaceutical, food, and fine chemical industries.

Benefits

  • Enhances operational safety with a robust lifting mechanism rated for high load limits.
  • Facilitates precise material handling, improving process efficiency and reducing errors.
  • Integrates seamlessly into production lines, supporting both batch and continuous operations.
  • Supports GMP compliance, streamlining validation and regulatory approval.
  • Simplifies maintenance with accessible design eliminating hydraulic components.

General


Applications
Biopharmaceuticals,Pharmaceutical powder,Fine chemicals,Pharmaceutical tablets
End products
Vaccine powdered ingredients,Antibiotic granules,Fine chemical powders,Active pharmaceutical ingredients (apis),Oncology tablets,Pain relief tablets
Steps before
Granulation,Dispensary Operations
Steps after
Milling,Sifting,Tablet Pressing,Blending,Filling
Input ingredients
IBC,granules,powders,dispensary materials,granulation equipment
Output ingredients
blended material,filled IBC,discharged IBC
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Safe Working Load
400 kg / 900 kg / 1600 kg
Lift Speed
4 m/min for last lifting/lowering,1 m/min for controlled docking
Standard Column Height
3.8 m
Reach
1450 mm from the centre of column to the centre of the IBC
Lift Motor Power
1.5 kW / 2.2 kW / 3.0 kW
Slew Motor Power
0.12 kW
Pneumatics Supply Pressure
6 Barg
Pneumatics for Slewing Position Lock
3 L/sec
Pneumatics for Vibration
10 L/sec
Pneumatics for Butterfly Valve Actuation
3 L/sec
Power Lift
Available for PL400,PL900,PL1600
Automation
Siemens or Allen Bradley PLC/HMI control system
IBC Size
Size 2/3/4 / Size 4 / Size 4/5
Electrical Power
220-240V 3 Ph 60 Hz or 380-415V 3 Ph 50 Hz

Operating Characteristics


Safety Mechanism
Robust rack and pinion rated at four times working load
Drive Mechanism
Electric braked motor
Automation Level
PLC/HMI controlled
User Interface
Hold-to-run principle
Modular Design
Versatile lifting and handling
Gravity Discharge
Eliminates vacuum conveying
Variable Speed Drive
Inverter option for variable speed
Cleaning Method
No hydraulic lifts (GMP compliant)

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Control panel type
Column mounted with push buttons
Column Height
Standard 3.8 m
Reach
1450 mm from the centre of column to the centre of the IBC
Fixing
Floor,ceiling
Column Design
Fully enclosed motor and drive

Custom Options


Control panel type
Simple push buttons / PLC/HMI (Siemens or Allen Bradley)