Precision filler for convenience and pet food

Achieve unparalleled precision and efficiency in filling solids, powders, liquids, and pastes, optimizing your production line with minimal operator intervention and exceptional seal quality.

Fills and Seals Convenience and Pet Food Containers

The FS 1450 from Rychiger is an expertly engineered filling and sealing machine tailored for high-output convenience and pet food production. Operating with a transport system featuring a walking beam to avoid spillage, it ensures stringent hygiene standards are met. This machine is versatile, managing a range of solid, liquid, powder, and paste products, from ready-to-eat meals to wet pet food and nutritional supplements. Offering capacities of up to 800 containers per minute, it supports throughput vital for high-demand operations. Automation is a key feature, minimizing the need for operator intervention and enhancing production efficiency. Thanks to its modular design, the FS 1450 allows flexibility in integration and expansion within existing lines. Additionally, its wet cleaning capability, although seldom required due to the open design, simplifies maintenance tasks. The machine’s compliance with industry standards guarantees that it meets the rigorous demands of food and pet food manufacturing environments.

Benefits

  • Increases production efficiency with high-speed filling of up to 800 containers per minute.
  • Reduces product spillage and maintains hygiene standards with a walking beam transport system.
  • Minimizes labor costs through maximum automation and reduced operator intervention.
  • Supports diverse product lines with flexible handling of various container shapes and materials.
  • Simplifies maintenance with modular design and accessible wet cleaning features.

General


Applications
Convenience food,Pet food,Pastes,Powders,Solids,Liquids
End products
Protein powders,Puree pastes,Wet cat food,Beverage concentrate liquids,Ready-to-eat meals,Nutritional supplements powders,Wet dog food,Sauce pastes
Steps before
Material Selection,Container Preparation,Filling Preparation
Steps after
Sealing,Quality Assurance,Packing
Input ingredients
solids,powders,liquids,pastes,containers of any material and shape
Output ingredients
convenience food,pet food
Market info
Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.

Technical Specifications


Accuracy
Unrivaled precision
Automation
Maximum automation
Capacity
800 portions/min
Cycle speed
50 cycles/min
Number of lanes
8 to 16 lanes
Output rate
48,000 units/h
Unit dimensions
Outer unit diameter 60 mm - 130 mm
Unit height
55 mm
Weight
12,000 kg
Rated power
30 - 60 kW
Compressed air requirement
≥ 5 bar,10 l/min
Cooling water requirement
3 - 5 l/min
Sealing quality
Outstanding
Product compatibility
Solids,powders,liquids,pastes
Material handling
Virtually any material and shape
Hygiene
Meets stringent standards
Cleaning
Wet cleaning,facilitated by open design
Transport system
Walking beam
Power supply
3 x 400 V + Pe / 50 Hz

Operating Characteristics


Automation level
Maximum automation
Cleaning method
Wet cleaning
Batch vs. continuous operation
Inline Continuous
Integrated steps
Filling,Punching,Sealing
Working mechanism
Walking beam transport system

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container size
Varies,accommodates multiple sizes
Container shape
Compatible with various shapes
Abrasion risk
Minimal due to walking beam system

Physical Characteristics


Machine footprint
Depending on machine design
Unit height
55 mm
Outer unit diameter
60 mm - 130 mm
Weight
12,000 kg
Number of lanes
8 to 16 lanes
Control panel type
Modular design

Custom Options


Number of lanes
8 to 16 lanes
Control panel type
Automated
Module extension
Modular design
Transport system type
Walking beam
Container size compatibility
Virtually any material and shape
Format change
Mold extendable for easy maintenance and format change