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Fill level inspection

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

Industrial inspection equipment is used for checking compliance with health, safety, and quality control standards. For that reason, inspection systems are most commonly utilized in the food and pharmaceutical industry but, they are also used in other industries too. Inspection solutions are often integrated into a production process or production line. Visual inspection systems perform checks to detect variation in size, shape, and color and ensure the presence of labels and closures. Check-weigh systems help ensure that product packages are not under or over-filled. Metal detection systems can help guard against the presence of foreign objects in product containers and X-ray inspection equipment is used to detect physical defects and to ensure high quality package seal integrity.

Inspection

Although not all women use makeup every day, almost all of them own at least one makeup product, be it lipstick or face powder. Most makeup products share the same basic ingredients of waxes, oils, and fillers with pigments like iron oxide used for colors and shades. Makeup manufacturing equipment includes pulverizers, mixers, and mechanical press machines to produce cosmetic products in different forms such as powder, liquid, or mousse.

Makeup

Edible oils are fats that you can extract from various plants and animal tissues. The most popular sources are olives and sunflowers. You can use them for different cooking techniques, such as frying, baking, and other methods. Manufacturers are now finding ways to extract oils with a higher natural fat content efficiently using edible oil extraction machines.

Edible Oil

A beverage is any kind of liquid or drink, usually other than water, made for human consumption. Beverages are further classified into two categories: alcoholic beverages and non-alcoholic beverages. Alcoholic beverages refer to liquids that contain 1% to 75% of liquor and are produced by fermentation such as wine, beer, or distillation such as vodka, rum, tequila. Non-alcoholic beverages are drinks that don’t have any liquor such as tea, coffee, fruit juices, soft drinks, and carbonated beverages. They can be produced premix or postmix, depending on the setup of your production line.

Beverages

Cannabinoids are natural compounds obtained from the Cannabis sativa plant. Delta-9-tetrahydrocannabinol or THC is a psychotropic substance. Cannabidiol, or CBD, is non-psychotropic and often used for nutraceutical purposes. Cannabinoid equipment extracts THC and CBD from the plant and prepares the substance for formulations that treat pain, nausea, anxiety, and inflammations. Cannabinoids are processed in various forms, including creams, capsules, and oils.

Cannabinoids

<p class="filterable-grid__description">Liquid dosage forms are designed for easy absorption. The body quickly carries the active ingredients through the system and triggers the required response. But the greatest advantage of this medicinal type is its flexibility in formulation and dispensation. From lotions and syrups to drops and sprays, liquid solutions can be adapted to different administration routes including parenteral, topical, and oral. The fundamental liquid dosage manufacturing process involves dissolving or suspending solutes in a fluid. But that is not enough. A precise blend of excipients is needed to make the medicine go down.</p>

Liquid dosage forms

Fill level inspection ensures that each container is filled with exactly the desired volume of the product during a liquid filling operation. While transparent containers can utilize optical sensors for level detection, difficult to see through containers, such as cans or cartons lined with aluminum, must be scanned using X-rays. When choosing fill level inspection equipment, the size, shape, and opacity of the container must be considered. The production speed, the desired accuracy, and the amount of foaming on the liquid surface are also important parameters to consider. Fill level inspection systems are used to comply with quality control standards.

Continuous

In the beverage and food industry, ensuring product quality and regulatory compliance is essential. Incorrect cap application and improper fill levels can lead to product recalls and customer dissatisfaction, which necessitate a reliable inspection system.
<h2>Ensure correct cap application and accurate fill levels</h2>
The Cap Inspection + Fill Level Inspection system from Antares Vision combines two inspection modules, IT700 and CL700, in a single, modular solution. The IT700-IoT module inspects caps for correct application, detecting defects in various types of caps such as flat, tethered, and sport caps. The CL700-IoT module checks the fill level inside the bottle, removing non-compliant containers. This system utilizes advanced technologies like X-ray, Infrared, and High-frequency (with foam compensation) to inspect different types of liquids and packaging materials. Its compact design allows for a small footprint while offering comprehensive control via a single control panel. Suitable for a wide range of product types, it streamlines the inspection process efficiently.

Cap and fill level inspection system for bottles

liquid

Industrial

Ensuring precise fill levels in beverage bottling is crucial for meeting regulatory compliance and maintaining product consistency. High accuracy is needed to detect underfilled or overfilled bottles, which can lead to waste or regulatory issues.
<h2>Ensure accurate fill levels across diverse bottle types</h2>
The fill level inspection system from Antares Vision is designed to detect the correct fill level within bottles, eliminating those that do not comply with set standards. This system offers multiple configurations, including high-frequency, x-ray, and IR technologies, to suit various types of beverages and packaging. The high-frequency setup can accurately measure the real fill level by compensating for foam, evaluating both the liquid and foam volumes. It can be integrated into existing filler monoblocs, optimizing space and reducing waste compared to downstream inspection systems. The reduced footprint design supports different bottle formats, from standard to mignon. Additional features include data analysis, historical production, and picture storage capabilities, along with a user-friendly interface.

Fill level inspection system for beverage bottling

Weighing

In beverage production, ensuring cap integrity and correct fill levels is crucial for maintaining product quality and compliance. Issues such as misapplied caps or incorrect fill levels can lead to product recalls and lost revenue, requiring reliable inspection systems to mitigate these risks effectively.
<h2>Inspect cap application and fill levels</h2>
The Cap Inspection and Fill Level Inspection system by Antares Vision integrates two modules, IT700-IoT and CL700-IoT, into a single solution. The IT700-IoT module ensures that caps are correctly applied and in compliance by detecting defects across various cap types, including flat, tethered, sport-cap, cork, and roop. The CL700-IoT module inspects the fill level inside bottles, eliminating containers that do not meet regulatory standards. The system utilizes different technologies such as X-ray, Infrared, and high-frequency, depending on the type of liquid and packaging, and adjusts for variables like foam. A single control panel manages the entire system, which occupies a minimal footprint, making it an efficient addition to production lines.

Cap inspection and fill level inspection system for beverage containers

High-speed, high precision X-ray system to inspect containers that are difficult to see through, such as cans or cartons lined with aluminium.


<h2>State of the art fill level inspection for foiled containers and bottles</h2>
The Newton X2Z from Miho is an X-ray fill level inspection unit that inspects foiled containers and bottles. It distinguishes itself by requiring less than a tenth of the average amount usually used for inspection by radiation for its measurement process. And thus the amount of radiation exposure is also reduced. This reduction is due to X-ray technology developed for this purpose by Miho inspection system.

The core piece of the High-precision X-ray fill level controller  is an X-ray generator, which in contrast to traditional X-ray fill level inspection units only generates X-rays for a short moment during the measuring process. The total radiation intensity is therefore only a fraction of what is the case with traditional X-ray fill level inspection units. The exact value depends upon the number of containers inspected.

High-precision X-ray fill level controller

Dosing systems are a line of hoppers, feeders, filling machines, and checkweighers that operate in sync to dispense materials accurately. Dosing is an essential feature of the packaging process, whether you’re filling shampoo bottles or tea bags. But dosing equipment is critical for formulations, too, particularly in the pharmaceutical and chemical industries. Imprecise dosing may cause quality degradation in the best-case scenario. In the worst scenario, it creates serious health risks.

Dosing

Industrial measurement equipment is used as a crucial step before products leave the production line. These measuring instruments check for correct dosage and standards. Equipment for measurement and control employs a wide range of technologies to detect inconsistencies in volumes, sizes, weights, and fill levels as well as to inspect goods for quality against a set of criteria. Specialized measuring tools allow you to minimize the probability for error to its lowest possible, ensuring that both products and packaging meet your benchmarks.

Measurement &amp; Control

For containers that are difficult to see through, such as cans or cartons lined with aluminium, an X-ray inspection can be a good solution when looking for fill level control.


<h2>Fill level inspection for cans, cartons lined with aluminium and foiled containers and bottles</h2>
The Newton X2p from Miho is an X-ray fill level inspection unit that inspects cans, cartons lined with aluminium and foiled containers and bottles. The X-ray fill level controller distinguishes itself by requiring less than a tenth of the average amount usually used during the radioactive inspection for its measurement process.

Its core piece is an X-ray generator, which in contrast to traditional X-ray fill level inspection units only generates X-rays for a short moment during the measurement. The total radiation intensity is, therefore, only a fraction of what is the case with traditional X-ray fill level inspection units. The exact value depends upon the number of containers inspected.

X-ray fill level controller

Accurate fill level inspection for transparent, opaque and foaming liquids, that makes sure the cap is an exact fit.


<h2>Optical precision fill level inspection</h2>
The Newton Optical fill level controller, from Miho performs a precise fill level inspection that is hard to match. This precise level measurement is technically based on a special camera light construction. The images are evaluated by the image-processing system Miho videos that have been designed specifically by Miho Inspection system for inspection tasks.

Cap inspection: The Miho Newton Optic 2 checks that the cap fits exactly. Furthermore, the color and logo can be checked by using an additional camera. This Optical fill level controller is with all its technical ingenuity a very robust and low-maintenance system. Unlike machines that use radiation or X-ray technology, no statutory requirements need to be observed.

Optical fill level controller

In the pharmaceutical industry, ensuring the integrity of containers for products like medicinal syrups and supplements is crucial. Leaks or closure faults can lead to contamination, risking patient safety and product efficacy.
<h2>Detect and prevent container leaks and faults</h2>
The HEUFT squeezer II performs a fully automatic leakage check using the HEUFT SPECTRUM II platform. This system measures the internal pressure and performs a comparative fill level detection to identify leaks in plastic containers. By correlating fill level and internal pressure measurements, even the smallest leaks can be reliably detected. The system adapts automatically to different container shapes for quick brand changes. Sensitive areas are protected against dust and water jets for better hygiene. Suitable for containers made of HDPE and PET, the HEUFT squeezer II ensures the safety and integrity of the product while maintaining high operational efficiency. HEUFT NaVi user guidance makes the system easy to operate and minimizes the need for manual intervention.

Leak detection for pharmaceutical containers

Detection

In the pharmaceutical industry, ensuring the integrity and quality of each product container is critical. Failures in fill levels, closure tightness, and labeling can lead to costly recalls and compliance issues. An automated, precise, and comprehensive inspection system is needed to mitigate these risks.
<h2>Ensures quality with automated checks and rejections</h2>
The HEUFT PRIME is a compact full product inspection system designed specifically for the pharmaceutical, cosmetic, and care product industries. What sets the HEUFT PRIME apart are its integrated detection technologies that can inspect fill levels, closure presence and position, and label adherence. Infrared, high-frequency, and X-ray technologies enable precise fill level detection for both transparent and opaque containers. The closure detection module identifies missing, misaligned, or leaking closures with special sensor and optical technologies. Label checks are conducted using sensors that exploit the reflection characteristics of the container surface and label material. In addition, the HEUFT PRIME employs a serial fault detection mechanism to prevent recurring issues from affecting entire batches. Its high degree of automation, coupled with the audiovisual HEUFT NaVi user guidance system, makes it user-friendly. Furthermore, the system supports network-based documentation and remote maintenance for enhanced quality management.

Compact full product inspection system for pharmaceuticals

Labels provide customers with important information about both your product and your brand. Different labeling technology attaches the printed film to the packaging using a range of methods such as shrink wrapping, side sealing, and adhesives. For added traceability and protection, you may also use serialization coding equipment and anti-tampering labeling systems.

Labeling

In the pharmaceutical, cosmetic, and food industries, ensuring product quality throughout the entire filling process is essential. Problems such as underfilling, overfilling, faulty closures, and label errors can lead to significant disruptions and potential safety issues.
<h2>Ensure quality with precise fill level and closure checks</h2>
The HEUFT SPECTRUM II VX is an advanced full container inspection system designed for the rigorous demands of the pharmaceutical, cosmetic, and food industries. It inspects containers such as vials, flacons, ampoules, pots, and shampoo bottles for fill level accuracy of both powdery and liquid contents. The device also checks closures and labels, identifying faults with specialized sensor, camera, and ultrasonic technologies. Automated sampling ensures representative quality assurance. This modular system offers exceptional efficiency by distributing the production flow onto multiple lanes and accurately rejecting faulty containers. The integration of the HEUFT NaVi user guidance ensures ease of operation, and the HEUFT reflexx A.I. real-time image processing minimizes false rejection rates. HEUFT SYSTEMTECHNIK GmbH developed this system to support precise, reliable, and comprehensive full container inspection.

Full container inspection for pharma and food industries

Industrial sampling equipment are systems that allow manufacturers to test (in other words to take a sample of) the products they are manufacturing. This process is generally implemented as a means of quality control but it can also be used as a mean to ensure that production processes adhere to certain regulatory standards. Quality control in your manufacturing process starts with precision sampling techniques. Automated systems deliver consistent samples at a pre-set rate for accurate testing and probing. Sampling technology uses a calibration system involving a series of sensors to extract the material at high levels of reliability.

Sampling

Sorting is the process of arranging items systematically, using a specified criterion, to categorize and group similar items and identify non-conforming items for removal. The choice of a sorting machine depends on the type of item to sort, the sorting criteria, the number of categories that the items need to be sorted into, sorting speed, and accuracy. Sorting machines can be used in the food processing industry for sorting and categorizing fruits, vegetables, empty bottles, crates, and other items; other examples include sorting of tablets and capsules by weight for quality control in the pharmaceutical industry. As well as sorting waste in the recycling industry. Manual sorting is a laborious task however, with the use of specialized equipment, manufacturers are able to automate their sorting at high speeds.

Sorting

Powder

solid

Ensuring pharmaceutical products leave the factory with correct packaging and labeling is critical. Incorrectly placed labels or damaged seals can lead to recalls and affect consumer safety.
<h2>Perform precise 360° container inspections</h2>
The HEUFT FinalView FO6 performs a meticulous 360° inspection of unaligned pharmaceutical containers. Its high-performance camera system detects even the smallest label and design faults, ensuring every product meets quality standards. In addition, the system inspects closures, ensuring containers are properly sealed and correctly branded. The integrated real-time image processing system enables customized quality checks, reducing false rejection rates. Modular design allows for optional extensions like fill level detection and internal pressure measurement. With features like automatic servo-controlled brand changes and precise illumination, the HEUFT FinalView FO6 is tailored for food, beverage, and pharmaceutical industries, ensuring high detection reliability and minimal downtimes.

Final product inspection system for pharmaceutical containers

In food and beverage production, ensuring the correct fill level and secure closure of containers is crucial. Defective containers can lead to product recalls and tarnish a brand's reputation. Accurate inspection methods are needed to detect faults early and consistently reject defective products.
<h2>Inspects fill levels, closures, and labels accurately</h2>
The HEUFT PRIME is a compact full container check system that utilizes various detection technologies for precise inspection of food and beverage containers. Fill levels are checked using infrared and high-frequency measurement for transparent and non-metal containers, while X-ray technology is employed for opaque packaging. Closure integrity is monitored through advanced sensor and optical technologies that detect missing, misaligned, or leaking closures. Label presence is verified using sensors that detect reflective differences between container surfaces and labels. Its automation capabilities ensure consistent product quality with minimal human intervention. Developed by HEUFT, the system includes self-explanatory audiovisual user guidance (HEUFT NaVi), enabling easy operation without extensive training. It handles up to 1,200 containers per minute and features an efficient fault rejection system.

Full container check for fill level and closure inspection

In beverage production, ensuring product quality and packaging integrity is crucial. Detecting underfills, misaligned closures, and missing labels can be time-consuming and error-prone without the right technology.
<h2>Automate quality control for full containers</h2>
The HEUFT PRIME is a compact full container check system designed to streamline quality control in the beverage industry. It performs multiple inspections, including fill level detection, closure checks, label presence, and burst bottle detection. Fill levels in transparent bottles are inspected with infrared technology, while non-metal containers benefit from high-frequency measurements, reducing false rejections. Opaque containers are examined using X-ray technology for precise fill level determination. The system features the HEUFT NaVi user guidance for intuitive operation, ensuring even inexperienced operators can manage it effectively. With a capacity of up to 72,000 containers per hour, it supports high-throughput operations. Key suppliers include HEUFT SYSTEMTECHNIK GMBH, known for their robust and efficient solutions.

Full container check system for beverage industry

Conveyor systems are used for moving materials from one location to another. Considerations for choosing a suitable industrial conveying system include the nature of the product, its physical state, the desired conveying rate, and sensitivity of the product to heat and mechanical shock. Conveying equipment is used in the food, pharmaceutical, chemical, biomass, and mineral industries to move materials around a warehouse as well as to transport bulk powders, granules, and grains for processing and filling. These types of systems are usually automated and there is a wide variety of solutions to choose when it comes to the type of conveyor. Types include screw, gravity, chain, roller and belt conveyors.

Conveying

In the production of beverages, ensuring the final product presentation at the point of sale is critical. Challenges include label misalignment, damaged labels, and incorrect best-before dates, which can impact brand integrity and customer satisfaction.
<h2>Perform detailed 360° inspection</h2>
The HEUFT FinalView FO6 is a state-of-the-art system dedicated to the comprehensive inspection of full containers. This system performs a precise 360° inspection of bottle labels, ensuring they are correctly positioned and free of defects such as folds, scratches, or dirt. The HEUFT reflexx A.I technology allows the system to learn individual quality requirements, minimizing false rejections. Additionally, this system verifies the presence and accuracy of best-before dates and barcodes using specialized illumination technology. It also inspects bottle closures for proper seating, logo alignment, and integrity, ensuring no unsealed or incorrectly branded bottles pass through production. With a modular design, the system can include optional functions such as optical all-around closure inspection and fill-level detection, offering an extensive quality control solution.

Final container inspection for beverages

Verification

In industries like beverage and food production, ensuring the correct fill level and proper closure of containers is critical to maintaining product quality and avoiding costly recalls. Accurate and continuous monitoring is needed to detect any deviations early on.
<h2>Monitor fill levels and detect closure faults</h2>
The HEUFT SPECTRUM II VX is an advanced system designed for the precise detection of fill level and closure faults in containers. This system employs special camera and sensor technologies to check transparent and opaque bottles, reducing false rejections due to foam in carbonated drinks. It also features high-frequency measurement for exact results. The modular design allows for the integration of different closure check technologies, including sensor, camera, and ultrasonic methods, depending on the specific requirements. The system continuously monitors filler valves and closure heads, providing statistical data to identify malfunctions early. Additional functionalities include burst bottle management, automatic sampling, and container distribution across multiple lanes. The system is managed through the intuitive HEUFT NaVi user interface, ensuring minimal training and easy operation. Distributed by HEUFT SYSTEMTECHNIK, this platform offers high performance and efficiency, suitable for beverage, food, and pharmaceutical industries.

Fill level and closure inspection system

Complex processes call for continuous tracking and monitoring systems that help you to keep the manufacturing operation under control. The technology analyzes the components in the production phase for divergence in behavior or changes in conditions. Based on advanced software applications, monitoring platforms make sure that your products satisfy the quality criteria while they are being developed.

Monitoring

In large-scale pharmaceutical production, ensuring efficient and accurate filling of capsules with various substances such as powders, pellets, and tablets is critical. High production demands often require equipment that can quickly switch between different filling processes without significant downtime.
<h2>Facilitates rapid and versatile capsule filling</h2>
The Modu-C HS from Harro Hoefliger is a high-speed capsule filling system designed for maximum productivity. It features a patented trolley system that allows rapid changes between dosing methods, including powder, pellets, tablets, mini-tablets, and liquids. This system minimizes setup and downtime, enhancing operational efficiency. The machine supports all common capsule sizes and can produce up to 200,000 capsules per hour. Additional functionalities include a no-cap-no-fill feature to reduce product loss, a capacitive weight inspection sensor for precise dosing, and comprehensive capsule inspection mechanisms to detect deformed capsules and ensure quality. The compact design and color touchscreen facilitate easy operation and cleaning, making it particularly suitable for pharmaceutical applications.

Capsule filling system for powder, pellets, and tablets

Counting

Batch

In the food and beverage industry, filling bags for Bag-in-Box packaging needs to be quick and precise. Challenges such as manual effort and ensuring accurate fills often arise, particularly when dealing with liquid products requiring consistent volume management.
<h2>Facilitates precise and automated filling</h2>
The ECOFILL EASY START STD by Cartobol is a manual filling system designed for ease of use in the Bag-in-Box packaging process. Constructed with a robust stainless steel structure, it includes features like a centrifugal pump, electromagnetic flow meter, and a touch screen interface. The operator attaches the bag using the gripper claw and manually removes the cap. After pressing the start button, the system automatically fills the bag to the programmed capacity. A pneumatic piston on the nozzle eliminates the need for the operator to hold the nozzle during filling, allowing simultaneous box formation. Once filled, the cap is replaced manually by the operator, and a second press of the button completes the process. The centrifugal pump ensures efficient fluid transfer, while the electromagnetic flow meter provides accurate volume measurement.

Manual filling system for bag-in-box packaging

Packaging

Ensuring the integrity of canned beverages is crucial to maintaining product quality and consumer trust. Any undetected leaks can lead to product spoilage, increased waste, and potential customer complaints.
<h2>Accurately detect leaks and control pressure</h2>
The TB 5000 by Antares Vision Group is a state-of-the-art system designed to detect leaks in cans through a combination of non-destructive compression modules and precise pressure measurements. Utilizing advanced analog inductive sensor technology, the TB 5000 measures internal pressure with high accuracy. Additionally, the system uses high-frequency or X-ray technology to measure the fill level, ensuring comprehensive inspection. The TB 5000 features a patented system that minimizes false rejects, enhancing control precision. Its user-friendly interface and expandable options for additional inspections make it a versatile solution for beverage production lines. Ideal for guaranteeing the shelf-life and quality of canned beverages, the TB 5000 helps prevent market claims and maintains consumer satisfaction.

Leak detection system for cans

In the pharmaceutical and nutraceutical industries, maintaining product quality during storage is critical. Moisture can lead to issues like capsules sticking together or powders clumping, affecting the product's efficacy and shelf life.
<h2>Dispenses desiccant packets into containers</h2>
The Desiccant Inserter from Accutek is designed to efficiently insert desiccant packets into pharmaceutical and nutraceutical containers. This system utilizes a belt-fed reel to deliver packets to a guillotine cutter, which separates them before dropping each packet into a waiting bottle. The bottle indexing system ensures precise placement, holding each container under the packet chute until the desiccant is properly dispensed. With a rate of 40 to 50 packets per minute, the inserter optimizes the packaging process. Built with heavy-duty construction and featuring a user-friendly touch screen operation, this inserter is reliable and easy to operate. It requires 220V electrical input and air pressure of 100 PSI – 2 CFM to function. Specifications include a height of 5 feet, length of 4 feet, and depth of 2 feet, with an overall weight of 550 lbs.

Desiccant inserter for pharmaceutical containers

Rinsing

For brand protection and to prevent legal disputes due to distribution of non-compliant products when it comes to fill level for beverages, an inspection machine allows to detect the final fill level in a container even in the presence of foam. With the rise of digital world and increased consumer awareness about standards that a product must have when it arrives on the market, even in the beverage industry the brand image is just a click away.


<h2>Inspection system for detecting fill level with high frequency technology</h2>
CL700-HF is a machine produced by FTsystem, that allows to detect the fill level of glass or plastic containers using high frequency technology. Water, soft drinks, juices, tea, beer, wines, spirits, milk and other conductive products are some of the products that CL700-HF can analyse, but according to the characteristics of product and container, x-ray (RX) and infrared (IR) technologies can be used as well. As the container passes through the sensor, the emitter generates a high frequency signal that the receiver detects. The signal goes through the liquid and the latter modifies the frequency of the signal. This frequency variation allows for the measurement of the filling level. Compared to x-ray technology, an advantage of high frequency is that it can detect the quantity of foam, measuring therefore the true filling level (after foam dissolving), it will not generate a false reject. The system measures the liquid level and the quantity of foam separately and after processing these two measures, the real filling level will be determined.

Inline fill-level control for beverages

Do you need to improve the efficiency and capability of your inspection and quality control process?High volume inspection of sealed glass vessels is crucial, not only for contaminants, but also correct fill volume, correct sealing, cosmetic appearance and more. Multiple inspection machinery to cover all your quality inspection requirements adds costs and increases production times. The latest combination inspection products offer a one-stop quality solution.
<h2>High speed visual inspection and high voltage leak detection (HVLD) machine</h2>
CMP Pharma's NIKE-LT is the latest generation in pharmaceutical inspection machinery for vial, ampoules and cartridges.

Able to handle vessel capacities from as little as 1ml up to 30ml, the NIKE-LT uses high resolution cameras and the latest LED technology to achieve best-in-class visual inspection. The novel recirculation feature allows re-inspection following rejection by only one or two cameras (user selectable) which brings false rejection rates down reducing unnecessary wastage.

Standard inspection processes built in are for correct fill level and detection of contamination particles, fibres or glass fragments. Optional additional inspection modules allow for cosmetic control (position of cap, shape, height, etc), product colour, glass defects and leak testing.

Visual and HVLD inspection for ampoules, vials and cartridges

If you need to increase the efficiency of your manual inspection process for liquids or freeze-dried products without compromising quality, the latest generation of semi-automatic machines can deliver the productivity increase you need at a lower cost.
<h2>Flexible semi-automatic inspection solution for a wide range of vessels</h2>
The CMP SV inspection machine allows your operators to inspect the widest range of products, handling containers - including pre-filled syringes- from just 1ml capacity up to 1000ml.

The machine can operate with ampoules, vials or cartridges from 8mm to 78mm in diameter, with a maximum height of 120mm, giving you great flexibility across product ranges.

Featuring high output LED lighting and a high quality magnifying viewer, the CMP SV allows operators to inspect product for contaminating particles, correct fill level, cosmetic issues including any printing, plunger inspection (for cartridges), glass defects and more.

The SV can handle up to 100 pcs/minute, and the containers are rotated to allow the inspector to assess each one before deciding on any rejections.

Semi-automatic inspection machine for ampoules, vials or cartridges

Inspect small batch production of ampoules, vials, or cartridges using automated machinery designed for large-scale production was not cost-effective. The latest technological advances have now made automatic inspection viable for smaller lines, increasing productivity for lower cost.
<h2>Flexible, high-quality fully automatic inspection for small production</h2>
The CMP SA6 has been designed specifically to bring the benefits of fully automated inspection to small batch production, in an adaptable and reliable package.

Able to handle liquid or freeze-dried products in vials, ampoules, and cartridges with diameters from 8mm up to 32mm, the CMP SA6 can accurately inspect up to 100 pcs/minute and runs on a standard single-phase 230V power for ease of installation.

In standard configuration, it will inspect for contamination by particles, fibers, and glass fragments as well as correct fill levels. Optional features include cosmetic control of the vessels, product color, printing, and leak testing.

Small automatic inspector for ampoules, vials, or cartridges

If you are looking to improve the efficiency of your inspection system then you need to find the right balance between cost and features. Traditionally, automatic inspection machines were cumbersome and inflexible. Now, the latest technology allows you to benefit from high accuracy inspection systems in smaller, easier to install and use machines.
<h2>Flexible, high-quality fully automatic inspection for liquids and freeze-dried products</h2>
The CMP SA12 inspection machine has been designed specifically in response to customer requests for increased flexibility and ease of use in automatic inspection.

Able to handle liquid or freeze-dried product in vials, ampoules and cartridges with diameters from 8mm up to 32mm, the SA12 can accurately inspect up to 200 pcs/minute and runs on standard single-phase 230V power for ease of installation.

Able to handle volumes from as little as 1ml through to 30ml, in standard configuration it will inspect for contamination by particles, fibres and glass fragments as well as correct fill level. Optional features include cosmetic control of the vessels, leak testing, product colour checking, printing checks, glass defects and more.

Flexible automatic inspection machine for ampoules, vials, cartridges

Manufacture of pre-filled syringes requires the highest quality inspection processes. Traditional automatic inspection systems are cumbersome and complex. The latest technology allows you to benefit from high accuracy inspection in systems that have been designed specifically with your needs in mind.
<h2>Flexible, high-quality fully automatic inspection of pre-filled syringes</h2>
The CMP SA12J has been designed specifically to bring high accuracy and high speed to visual inspection of a range of a range of diameters of pre-filled syringe.

Requiring only standard single phase power at 230V and 6 bar air line, the SA12J is easy to install and configure, and yet offers an impressive 200 pcs/min throughput for maximum efficiency, handling all diameters up to 14.45 mm.

In standard configuration the CMP SA12J inspects for contaminating particles, fibres, and glass; assesses correct filling level; checks for flange defects before the main turret; stopper control and cap inspection.

Optional elements can enable product colour assessment, flange defects after the main turret and leak detection, meaning you can tailor the SA12J to your exact requirements.

Flexible automatic inspection machine for syringes

In terms of high-frequency technology, the fill level detection is considered a standard method nowadays. It inspects glasses and PET bottles of almost any shape and colour, in particular for liquids with little or no foam.


<h2>Inspect the filling level for liquids with little or no foam</h2>
The Newton HF from Miho greatly improves the HF measurement process. Without carrying out any special precautionary measures, the HF technology is very sensitive towards changes in temperature that lead to measuring drifts and eventually to changes in the fill levels measured. Miho Newton HF resolves these problems because it is a machine that permanently controls and calibrates itself.

Miho Newton High-frequency fill level controller represents a level of accuracy and reliability that has not been known up until now thanks to the HF fill level control. With this machine the HF inspection process has certainly reached new heights.

High-frequency fill level controller

Fill level inspection systems

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