Compact fill level and cap inspection system

Ensure flawless beverage quality by integrating a compact system for precise fill level and cap inspection. Perfect for space-constrained setups, this solution enhances production efficiency while safeguarding against defects.

Inspects Fill Levels and Caps Efficiently

The Checkmat Compact from Krones is an advanced inspection system that integrates seamlessly into high-speed bottling lines, offering precise fill level and cap inspection for beverage producers. Its compact design makes it ideal for facilities with limited space, while its high-frequency, infrared, and camera technologies deliver accurate and reliable inspection results for containers, ranging from PET bottles to milk cartons and cans. This system is equipped with filler and cap management features, ensuring that only flawless products reach the market. Automatic rail adjustments and inspection unit height settings streamline integration and operation, reducing downtime and maintenance efforts. The Checkmat Compact is a critical asset for the food and beverage industry, maintaining quality and operational efficiency in diverse environments.

Benefits

  • Enhances product quality with precise fill level and cap inspection.
  • Saves space while maintaining full inspection functionality.
  • Minimizes production disruptions by safely rejecting faulty containers.
  • Streamlines installation with compact design and automatic adjustments.
  • Supports diverse beverage applications with versatile inspection technologies.

General


Applications
Cappers,Bottling lines,Liquid formulations,Water,Bottled beverages,Pet containers,Milk and milk-based drinks,Spirits,Fillers,Juice,Soft drinks,Cans,Glass bottles
End products
Carbonated soft drink cans,Glass bottled lemonade,Vodka bottles,Milk cartons,Pet bottled spring water,Canned iced tea,Water bottles,Orange juice bottles,Dairy milk bottles,Whiskey bottles
Steps before
Filling,Capping
Steps after
Packing,Labeling
Input ingredients
containers,bottles,caps,materials
Output ingredients
inspected containers,flawless products,rejected faulty materials
Market info
Krones is renowned for its expertise in manufacturing beverage and liquid food processing and packaging equipment, offering comprehensive solutions that include filling, packaging technology, and processing systems, and is reputed for innovation and quality in the industry.

Technical Specifications


Fill level inspection technology
High-frequency,infrared,camera,gamma,X-ray
Cap inspection type
360° inspection,tamper-evident ring inspection
Automation
Automatic rail and inspection unit height adjustment
Footprint requirement
Compact
Inspection speed
High speed (specific speed value not provided)
Container compatibility
Not specified (implied flexibility with container types)

Operating Characteristics


Compact footprint
Small
Automation level
Automatic
Fill level inspection technology
High-frequency,infrared,camera,gamma,or X-ray
360° cap inspection
Yes
Tamper-evident ring inspection
Yes*
Filler management
Included
Production management
Included
Quality management
Included
Safety management
Included
Automatic height adjustment
Yes
Changeover time
Quick

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Filling line compatibility
Yes

Physical Characteristics


Machine footprint
Compact
Space requirements
Low/Small footprint

Custom Options


Control panel type
HMI/Touchscreen
Integration possibilities
PLC/SCADA systems
Automatic adjustment
Rail and inspection unit height
Inspection technology
High-frequency,infrared,gamma,X-ray,camera
Footprint size
Compact/small