Full container inspection for pharma and food industries

Ensure precise fill levels and secure closures in your production line with advanced inspection, identifying faults in liquid and powder products before they lead to costly recalls.

Inspects and Monitors Full Containers for Defects

The HEUFT SPECTRUM II VX, a cutting-edge full container inspection system from HEUFT SYSTEMTECHNIK, ensures unmatched quality assurance for manufacturers in the pharmaceutical, cosmetics, and personal care sectors. This highly automated system specializes in precision monitoring and defect detection across various container types, such as vials, flacons, ampoules, and bottles. It efficiently verifies fill levels and closure integrity, leveraging special camera and X-ray technologies to deliver accurate results across opaque and transparent containers.

The modular design allows customization to suit specific needs, from integration of label and closure inspection technologies to sophisticated sampling and rejection systems. With the capability to handle high-speed operations of up to 1,200 containers per minute, it’s ideal for large-scale production environments. Enhanced by HEUFT’s HEUFTNaVi user guidance and real-time HEUFTreflexx A.I., operators benefit from a self-explanatory interface, minimizing human intervention.

Connectivity options such as Gigabit Ethernet facilitate seamless integration and data management, ensuring compliance with industry standards while maintaining an energy-efficient profile. With dedicated engineering support, the HEUFT SPECTRUM II VX not only promises precision but also promotes sustainability with a remarkably low false rejection rate and effortless maintenance procedures.

Benefits

  • Enhances product quality by detecting and rejecting defective containers with precision.
  • Improves line efficiency by distributing up to 1,200 containers per minute across multiple lanes.
  • Reduces error rates with advanced AI-driven image processing, minimizing false rejects.
  • Streamlines operations with intuitive HEUFTNaVi user guidance, reducing training time and labor costs.
  • Ensures compliance with industry standards through robust inspection and reporting capabilities.

General


Applications
Flacons,Personal care products,Vials,Cosmetics,Ampoules,Shampoo bottles,Pots,Pharmaceuticals
End products
Perfumed lotions,Powdered medications,Liquid medicines,Hair conditioners,Eye drop vials,Vitamin supplements,Antiseptic solutions,Liquid vaccines,Cough syrups,Serum bottles,Dietary supplements,Skincare creams,Fragrance mists,Essential oils
Steps before
Filling,Sealing,Labelling
Steps after
Packing,Distribution,Quality Assurance
Input ingredients
pharmaceutical containers,cosmetic containers,care product containers,vials,flacons,ampoules,pots,shampoo bottles,transparent containers,opaque containers,metal closures
Output ingredients
rejected faulty containers,production statistics,product inspection data,average fill volume
Market info
HEUFT is known for its expertise in inline quality inspection systems and automation solutions for the food, beverage, and pharmaceutical industries, with a reputation for innovation and reliability in ensuring product safety and integrity.

Technical Specifications


Automation
Highly automated HEUFTSPECTRUM II platform
Detection type
Special camera and X-ray technology
Filling speed
Up to 1,200 containers per minute
Container type
Vials,flacons,ampoules,pots,shampoo bottles
Accuracy
High frequency measurement for non-metal containers
Closure detection
Special sensor,camera or ultrasonic technology
Fault rejection
Single-segment and multi-segment rejection systems
Network technologies
Gigabit Ethernet and TCP / IP
Self-explanatory user guidance
HEUFT NaVi
Real-time image processing
HEUFT reflexx A.I.

Operating Characteristics


Fill level detection
Precise detection for both powdery and liquid contents
Automation level
Highly automated with HEUFTNaVi guidance
Changeover time
No manual intervention required for brand and format changes
Stopping Faulty Containers
Reliable rejection of faulty containers
Container inspecting speed
Up to 1,200 containers per minute
Sampling method
Exemplary cross-sectional sampling
Inspection type
X-ray,camera,sensor,ultrasonic technologies
Network connectivity
Future-proof network interfaces with real-time information transmission

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Control panel type
Touchscreen
Discharge method
Automated rejection system

Custom Options


Control panel type
HEUFTNaVi
Integration possibilities
Modular design for easy integration
Detection technology
X-ray,vision,ultrasonic
Extension capabilities
HEUFTvioOCR,HEUFTVISION 360,HEUFTsonic
Distribution capability
Up to seven transport lanes
Networking technology
Gigabit Ethernet,TCP/IP
Self-explanatory user guidance
HEUFTNaVi audiovisual support