Full container check system for beverage industry
Streamline your quality assurance process with advanced detection technologies ensuring precise fill levels, verified closures, and accurate labeling while preventing costly recalls through reliable fault rejection and tracking.
Inspects and Rejects Faulty Full Containers
The HEUFT PRIME from HEUFT SYSTEMTECHNIK offers a comprehensive solution for full container inspection, adept at enhancing quality assurance in high-speed beverage, food, and pharmaceutical packaging lines. Equipped with multi-sensor technology, it inspects fill levels, closures, labels, and serial faults, ensuring each container meets stringent quality standards. Ideal for products like beer, soft drinks, juices, and pharmaceutical syrups, it offers precise detection with minimal false rejections, even in opaque containers, thanks to technologies such as infrared and X-ray measurements.
Capable of processing up to 72,000 containers per hour, the HEUFT PRIME seamlessly integrates into automated production lines with its network-ready interface for real-time monitoring and remote maintenance. Its modular design allows for expansions including bottle burst detection and advanced closure checks. Compliance with industry standards and a user-friendly interface featuring audiovisual guidance and RFID login ensures safe, efficient operations. The system requires minimal manual intervention, thanks to features like automatic vertical adjustment and regular self-tests, optimizing productivity and reducing downtime.
Benefits
- Enhances productivity with a processing capability of up to 72,000 containers per hour.
- Minimizes waste and recalls by accurately detecting and rejecting faulty containers.
- Integrates seamlessly into production lines with real-time monitoring and remote maintenance.
- Reduces manual intervention through automated adjustments and user-friendly interface.
- Ensures consistent product quality with precise multi-sensor inspection technology.
- Applications
- Food,Pharma,Beverage
- End products
- Beer bottles,Carbonated soft drink bottles,Sauce bottles,Juice cartons,Nutritional supplement bottles,Spirit bottles,Water bottles,Pharmaceutical syrup bottles,Medicine vials,Milk bottles
- Steps before
- Filling,Capping,Labeling,Conveyor Alignment
- Steps after
- Packing,Labeling Quality Control,Sealing,Distribution
- Input ingredients
- transparent bottles,opaque containers,non-metal containers,various closure types,collar labels,body labels,neck labels,wrap-around labels,full containers
- Output ingredients
- faulty products,accurately filled containers,correctly sealed bottles,properly labeled bottles
- Market info
- HEUFT is known for its expertise in inline quality inspection systems and automation solutions for the food, beverage, and pharmaceutical industries, with a reputation for innovation and reliability in ensuring product safety and integrity.
- Accuracy
- High precision infrared and X-ray technology
- Automation
- High degree of automation
- Capacity
- Up to 72,000 containers per hour
- Detection type
- Infrared,X-ray,and optical technologies
- Fault rejection rate
- As low as 0.01%
- Container type
- Non-metal containers
- Network technologies
- Gigabit Ethernet,TCP/IP,SQL/DDE interface
- Product Monitoring
- Precise tracking and reject verification
- Detection technology
- X-ray / infrared / high frequency
- Automation level
- High degree of automation
- Networking
- Gigabit Ethernet / TCP/IP
- Rejection system
- Single-segment / multi-segment
- Changeover time
- Automatic vertical adjustment
- User guidance
- Self-explanatory audiovisual
- Product tracking
- Exact tracking and reject verification
- Integration
- Modular design with extendable functions
- Remote maintenance
- HEUFT TeleService
- Inspection capability
- Fill level,closure,and label check
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- Glass / PET / metal
- Container shape
- Round / square / custom
- Compact footprint
- Yes,combines multiple detection technologies in a single device
- Control panel type
- Touchscreen user interface
- Discharge method
- Single-segment and multi-segment rejection systems
- Control panel type
- Touchscreen
- Integration possibilities
- Network-based connectivity
- User interface
- HEUFTNaVi audiovisual guidance
- Brand and format changes
- Automatic vertical adjustment