Cap and fill level inspection system for bottles

Ensure precise cap placement and accurate fill levels in your bottling line with a compact and integrated system, designed to enhance quality control and compliance by detecting defects and optimizing production efficiency.

Inspects Caps and Measures Fill Levels

The IT700-IoT and CL700-IoT system from Antares Vision Group integrates cap inspection and fill level measurement into a single compact solution, offering modular flexibility for beverage and food production lines. This system utilizes advanced X-ray, infrared, and high-frequency technologies to ensure precise cap application and fill level regulation across various liquid containers, including soft drinks, juices, and milk bottles. Capable of continuous high-speed operation, it is engineered for seamless integration with your existing processing and packaging departments. The system features a user-friendly interface with configurations available for tethered caps and foam compensation to handle specific product variations effectively. Operating from a single control panel, it reduces operational footprint and costs compared to separate systems, while maintaining compliance with industry regulations and enhancing production efficiency.

Benefits

  • Enhances quality assurance by ensuring accurate cap placement and fill levels, reducing product recalls.
  • Minimizes operational footprint and costs by integrating two inspection systems into one compact unit.
  • Increases production efficiency through high-speed inspection and precise defect detection.
  • Supports regulatory compliance by ensuring product consistency across various liquid types.
  • Facilitates easy system integration and operation with a single, user-friendly control panel.

General


Applications
Beverages,Liquid formulations,Foods,Rigid containers
End products
Ready-to-drink coffee,Olive oil,Broth cartons,Liquid sauces,Bottled water,Wine bottles,Vinegar bottles,Juice beverages,Salad dressings,Milk bottles,Protein drinks,Syrup bottles,Liquid supplements,Soft drinks,Nutritional drinks,Canned vegetables
Steps before
Bottling,Capping
Steps after
Quality Control,Packaging
Input ingredients
containers,bottles,caps,liquids,packaging,PET,metal,HDPE,glass
Output ingredients
inspected containers,inspected bottles,quality compliant caps,regulation compliant fill levels,defect-free packaging
Market info
Antares Vision is renowned for providing inspection, track and trace, and quality control systems primarily to the pharmaceutical, food, and beverage industries, ensuring product integrity and supply chain transparency.

Technical Specifications


Cap Inspection Module
IT700-IoT
Fill Level Inspection Module
CL700-IoT
Foam Compensation
Yes
Technology Used
X-ray,Infrared,High Frequency
Camera Configuration
2 to 5 cameras
Container Type Compatibility
All types of liquid and packaging
Control Panel
Single
Footprint
Small
Production Efficiency
Increased

Operating Characteristics


Working mechanism
IoT-enabled inspection
Integrated steps
Cap and Fill Level Inspection
Inspection technologies
X-ray,Infrared,High-frequency
Control interface
Single control panel
Footprint size
Compact
Cap types inspected
Flat,Tethered,Sport-cap,Cork,Roop
Product types inspected
Wide range
Automation level
IoT integrated
Foam compensation
Available
Camera configuration
2 to 5 cameras,including brand inspection
Data management
Historical production and pictures storage

Material Compatibility


Cap material compatibility
Flat,tethered,sport-cap,cork,roop
Container material compatibility
PET,metal,HDPE,glass

Product type Characteristics


Cap type
Flat / Tethered / Sport-cap / Cork
Liquid type
All types of liquid

Physical Characteristics


System Modules
IT700 and CL700
Footprint
Particularly small footprint
Control Panel Type
Single control panel
Camera Configuration
Configurable from 2 to 5 cameras

Custom Options


Control panel type
Single control panel
Inspection module integration
Modular structure
Camera configuration
2 to 5 cameras
Foam compensation technology
Available
Tethered cap configuration
Yes
Technology compatibility
X-ray,Infrared,High frequency