Cap and fill level inspection system for bottles
Ensure precise cap placement and accurate fill levels in your bottling line with a compact and integrated system, designed to enhance quality control and compliance by detecting defects and optimizing production efficiency.
Inspects Caps and Measures Fill Levels
The IT700-IoT and CL700-IoT system from Antares Vision Group integrates cap inspection and fill level measurement into a single compact solution, offering modular flexibility for beverage and food production lines. This system utilizes advanced X-ray, infrared, and high-frequency technologies to ensure precise cap application and fill level regulation across various liquid containers, including soft drinks, juices, and milk bottles. Capable of continuous high-speed operation, it is engineered for seamless integration with your existing processing and packaging departments. The system features a user-friendly interface with configurations available for tethered caps and foam compensation to handle specific product variations effectively. Operating from a single control panel, it reduces operational footprint and costs compared to separate systems, while maintaining compliance with industry regulations and enhancing production efficiency.
Benefits
- Enhances quality assurance by ensuring accurate cap placement and fill levels, reducing product recalls.
- Minimizes operational footprint and costs by integrating two inspection systems into one compact unit.
- Increases production efficiency through high-speed inspection and precise defect detection.
- Supports regulatory compliance by ensuring product consistency across various liquid types.
- Facilitates easy system integration and operation with a single, user-friendly control panel.
- Applications
- Beverages, Liquid formulations, Foods, Rigid containers
- End products
- Ready-to-drink coffee, Olive oil, Broth cartons, Liquid sauces, Bottled water, Wine bottles, Vinegar bottles, Juice beverages, Salad dressings, Milk bottles, Protein drinks, Syrup bottles, Liquid supplements, Soft drinks, Nutritional drinks, Canned vegetables
- Steps before
- Bottling, Capping
- Steps after
- Quality Control, Packaging
- Input ingredients
- containers, bottles, caps, liquids, packaging, PET, metal, HDPE, glass
- Output ingredients
- inspected containers, inspected bottles, quality compliant caps, regulation compliant fill levels, defect-free packaging
- Market info
- Antares Vision is renowned for providing inspection, track and trace, and quality control systems primarily to the pharmaceutical, food, and beverage industries, ensuring product integrity and supply chain transparency.
- Cap Inspection Module
- IT700-IoT
- Fill Level Inspection Module
- CL700-IoT
- Foam Compensation
- Yes
- Technology Used
- X-ray, Infrared, High Frequency
- Camera Configuration
- 2 to 5 cameras
- Container Type Compatibility
- All types of liquid and packaging
- Control Panel
- Single
- Footprint
- Small
- Production Efficiency
- Increased
- Working mechanism
- IoT-enabled inspection
- Integrated steps
- Cap and Fill Level Inspection
- Inspection technologies
- X-ray, Infrared, High-frequency
- Control interface
- Single control panel
- Footprint size
- Compact
- Cap types inspected
- Flat, Tethered, Sport-cap, Cork, Roop
- Product types inspected
- Wide range
- Automation level
- IoT integrated
- Foam compensation
- Available
- Camera configuration
- 2 to 5 cameras, including brand inspection
- Data management
- Historical production and pictures storage
- Cap material compatibility
- Flat, tethered, sport-cap, cork, roop
- Container material compatibility
- PET, metal, HDPE, glass
- Cap type
- Flat / Tethered / Sport-cap / Cork
- Liquid type
- All types of liquid
- System Modules
- IT700 and CL700
- Footprint
- Particularly small footprint
- Control Panel Type
- Single control panel
- Camera Configuration
- Configurable from 2 to 5 cameras
- Control panel type
- Single control panel
- Inspection module integration
- Modular structure
- Camera configuration
- 2 to 5 cameras
- Foam compensation technology
- Available
- Tethered cap configuration
- Yes
- Technology compatibility
- X-ray, Infrared, High frequency