Full container check for fill level and closure inspection

Ensure the integrity of your liquid products with this advanced inspection system, which reliably checks fill levels, closures, and labels, preventing defective containers and enhancing production line efficiency.

Full container check for fill level and closure inspection
Great for making:
Full container check for fill level and closure inspection Liquid Formulations Full container check for fill level and closure inspection Energy drinks Full container check for fill level and closure inspection Soup cans Full container check for fill level and closure inspection Fruit juice Full container check for fill level and closure inspection Yogurt cups Full container check for fill level and closure inspection Water Full container check for fill level and closure inspection Ketchup Full container check for fill level and closure inspection Carbonated beverages Full container check for fill level and closure inspection Soft drinks

Inspects and Ensures Quality of Full Containers

The HEUFT PRIME from HEUFT SYSTEMTECHNIK GmbH is a sophisticated full container inspection system, designed to maintain the highest standards in quality control across beverage, food, and pharmaceutical production lines. This versatile equipment utilizes a combination of cutting-edge detection technologies to reliably inspect fill levels, closure integrity, and labeling accuracy, ensuring the integrity of soft drinks, liquid medicine vials, and more. With the capability to manage up to 1,200 containers per minute, it fits seamlessly into high-speed operations, fully automating brand and program changes to minimize downtime. The modular design supports future upgrades and is equipped with network technologies for real-time data transmission and remote support, enhancing production efficiency and quality management. Constructed with durable materials suitable for a range of liquid products, the system offers compliance with industry norms and supports easy, tool-free maintenance, reinforced by HEUFT’s comprehensive engineering support and service network.

Benefits

  • Enhances product quality by accurately detecting fill, closure, and labeling defects.
  • Increases operational efficiency with automatic brand and program changes, reducing downtime.
  • Minimizes waste and recall risks by ensuring prompt rejection of faulty containers.
  • Provides real-time production insights through integrated network technologies, improving decision-making.
  • Reduces false rejection rates, ensuring more reliable quality assurance processes.

General


Applications
Food,Beverages,Sauces,Plastic-packaged products,Liquid formulations,Canned food,Pharmaceuticals
End products
Energy drink cans,Liquid medicine vials,Soup cans,Juice boxes,Yogurt cups,Water bottles,Ketchup bottles,Carbonated drink bottles,Soft drinks,Milk bottles
Steps before
Filling,Capping
Steps after
Packing,Labeling
Input ingredients
transparent food jars,non-metal containers,cans of food,full containers,closures,labels
Output ingredients
inspected containers,faulty containers rejected,accurate fill level,properly closed containers,correctly labeled containers
Market info
HEUFT is known for its expertise in inline quality inspection systems and automation solutions for the food, beverage, and pharmaceutical industries, with a reputation for innovation and reliability in ensuring product safety and integrity.

Technical Specifications


Speed
Up to 1,200 containers per minute
Capacity
Handles both transparent and opaque containers
Detection Technologies
X-ray,infrared,high-frequency measurement
Fill Level Detection Accuracy
Precise for all container types
Closure Detection
Special sensor and optical technologies
Label Check
Special sensors using reflection characteristics
Serial Fault Detection
Integrated locator function with switch-off pulse
Fault Rejection System
Single-segment and multi-segment rejection systems
Product Monitoring
Exact product tracking and integrated reject verification
Automation Level
High degree of automation with audiovisual guidance
Brand Change Capability
Fast automatic adaptation of detection units
Additional Functions
Modular,multifunctional,retrofittable options

Operating Characteristics


Automation level
High degree of automation
Batch vs. continuous operation
Inline Continuous
Changeover time
Automatic for brand and program changes
Energy efficiency
Efficient rejection system
Cleaning method
Automated track and reject verification
Detection integration
Modular and multifunctional detection technologies

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container type
Transparent jars,cans,plastic packaging
Detection capability
Underfills,overfills,closure faults
Product temperature
Hot filled products

Physical Characteristics


Compact footprint
Compact design for space-saving installation
Control panel type
Touchscreen with self-explanatory HEUFTNaVi user guidance
Machine footprint
Small,designed for compact installation
Discharge method
Single-segment and multi-segment rejection systems

Custom Options


Modular design
Yes,retrofittable
Control panel type
Touchscreen with HEUFTNaVi user guidance
Integration possibilities
Network technologies for real-time data transmission
Detection unit adjustment
Automatic vertical adjustment
Additional functions
Optional color sensor cameras and thermo sensor
Brand change adaptability
Automatic brand and program changes
Equipment Groups
Bottle inspection systems Closure inspection systems Fault rejection systems Fill level inspection systems Label inspection systems Sensors X-ray inspection equipment
Product Groups
Beverages Food Milk Pharmaceuticals Sauce
Processes
Detection Inspection Measurement & Control Monitoring Rejection Sampling Testing