Full container check for fill level and closure inspection
Ensure the integrity of your liquid products with this advanced inspection system, which reliably checks fill levels, closures, and labels, preventing defective containers and enhancing production line efficiency.
Inspects and Ensures Quality of Full Containers
The HEUFT PRIME from HEUFT SYSTEMTECHNIK GmbH is a sophisticated full container inspection system, designed to maintain the highest standards in quality control across beverage, food, and pharmaceutical production lines. This versatile equipment utilizes a combination of cutting-edge detection technologies to reliably inspect fill levels, closure integrity, and labeling accuracy, ensuring the integrity of soft drinks, liquid medicine vials, and more. With the capability to manage up to 1,200 containers per minute, it fits seamlessly into high-speed operations, fully automating brand and program changes to minimize downtime. The modular design supports future upgrades and is equipped with network technologies for real-time data transmission and remote support, enhancing production efficiency and quality management. Constructed with durable materials suitable for a range of liquid products, the system offers compliance with industry norms and supports easy, tool-free maintenance, reinforced by HEUFT’s comprehensive engineering support and service network.
Benefits
- Enhances product quality by accurately detecting fill, closure, and labeling defects.
- Increases operational efficiency with automatic brand and program changes, reducing downtime.
- Minimizes waste and recall risks by ensuring prompt rejection of faulty containers.
- Provides real-time production insights through integrated network technologies, improving decision-making.
- Reduces false rejection rates, ensuring more reliable quality assurance processes.
- Applications
- Food,Beverages,Sauces,Plastic-packaged products,Liquid formulations,Canned food,Pharmaceuticals
- End products
- Energy drink cans,Liquid medicine vials,Soup cans,Juice boxes,Yogurt cups,Water bottles,Ketchup bottles,Carbonated drink bottles,Soft drinks,Milk bottles
- Steps before
- Filling,Capping
- Steps after
- Packing,Labeling
- Input ingredients
- transparent food jars,non-metal containers,cans of food,full containers,closures,labels
- Output ingredients
- inspected containers,faulty containers rejected,accurate fill level,properly closed containers,correctly labeled containers
- Market info
- HEUFT is known for its expertise in inline quality inspection systems and automation solutions for the food, beverage, and pharmaceutical industries, with a reputation for innovation and reliability in ensuring product safety and integrity.
- Speed
- Up to 1,200 containers per minute
- Capacity
- Handles both transparent and opaque containers
- Detection Technologies
- X-ray,infrared,high-frequency measurement
- Fill Level Detection Accuracy
- Precise for all container types
- Closure Detection
- Special sensor and optical technologies
- Label Check
- Special sensors using reflection characteristics
- Serial Fault Detection
- Integrated locator function with switch-off pulse
- Fault Rejection System
- Single-segment and multi-segment rejection systems
- Product Monitoring
- Exact product tracking and integrated reject verification
- Automation Level
- High degree of automation with audiovisual guidance
- Brand Change Capability
- Fast automatic adaptation of detection units
- Additional Functions
- Modular,multifunctional,retrofittable options
- Automation level
- High degree of automation
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- Automatic for brand and program changes
- Energy efficiency
- Efficient rejection system
- Cleaning method
- Automated track and reject verification
- Detection integration
- Modular and multifunctional detection technologies
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- Transparent jars,cans,plastic packaging
- Detection capability
- Underfills,overfills,closure faults
- Product temperature
- Hot filled products
- Compact footprint
- Compact design for space-saving installation
- Control panel type
- Touchscreen with self-explanatory HEUFTNaVi user guidance
- Machine footprint
- Small,designed for compact installation
- Discharge method
- Single-segment and multi-segment rejection systems
- Modular design
- Yes,retrofittable
- Control panel type
- Touchscreen with HEUFTNaVi user guidance
- Integration possibilities
- Network technologies for real-time data transmission
- Detection unit adjustment
- Automatic vertical adjustment
- Additional functions
- Optional color sensor cameras and thermo sensor
- Brand change adaptability
- Automatic brand and program changes