Capsule filling system for pharmaceutical production

Efficiently fill and lock capsules of various sizes with exceptional accuracy, ensuring consistency in pharmaceutical and nutraceutical production.

Fills and Locks Capsules Efficiently

The ProFiller 3800 Capsule Filler from Adelphi Manufacturing streamlines the process of accurately filling, orienting, and locking capsules for pharmaceutical and nutraceutical applications. This benchtop solution excels in filling up to 9,000 capsules per hour, accommodating sizes 00 to 4 with high precision—achieving ± 1-3% accuracy in weight using the USP/EP method. Its rugged 316L stainless steel construction ensures durability and compliance with GMP standards, making it suitable for processing paracetamol, omega-3, multivitamins, and protein powders. Facilitating entry-level automation, it integrates seamlessly into manual operations with optional powder vibrators and various change parts available for customization. Designed for easy operation, it is ideal for pharmaceutical manufacturers and research laboratories seeking efficient, precise capsule filling.

Benefits

  • Increases production efficiency by filling up to 9,000 capsules per hour.
  • Ensures high precision and reduces material waste with ± 1-3% weight accuracy.
  • Complies with GMP standards for reliable pharmaceutical quality.
  • Durable construction using 316L stainless steel for long-lasting performance.
  • Offers flexible output customization with interchangeable parts and optional accessories.

General


Applications
Pharmaceutical capsules,Supplements,Vitamins,Nutraceutical capsules,Pharmaceutical powder,Nutraceutical powder
End products
Omega-3 fish oil capsules,Vitamin d capsules,Paracetamol capsules,Ibuprofen powder,Protein powder,Multivitamin supplements
Steps before
Capsule Selection,Powder Blending
Steps after
Capsule Counting,Packaging,Labeling
Input ingredients
empty capsules,bulk powder,pharmaceutical powder
Output ingredients
filled capsules,sealed capsules
Market info

Technical Specifications


Capsule filler speed
Up to 9,000 capsules per hour
Capsule capacity per fill cycle
300 capsules
Filling accuracy
±1-3% of the average weight
Construction material
316L pharmaceutical grade stainless steel
Capsule sizes
00 - 4
Filling method
Orients,separates,fills and fully locks capsules

Operating Characteristics


Working mechanism
Orients,separates,fills and locks capsules
Integrated steps
Orientation,separation,filling,locking
Batch vs. continuous operation
Batch
Automation level
Manual
Changeover time
Fast changeover with size parts

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


GMP Compliance
Yes
Pharmacopoeia Quality Compliant
USP/EP
316L Pharmaceutical Grade Stainless Steel
Yes

Physical Characteristics


Material Construction
316L pharmaceutical grade stainless steel
Output Capacity
Up to 9,000 capsules per hour
Capsule Sizes Supported
Sizes 00 - 4
Efficiency
35% faster than similar capsule fillers
Filling Accuracy
± 1-3% of the average weight

Custom Options


Optional accessories
Powder vibrators
Material
316L pharmaceutical grade stainless steel