High-speed coffee capsule filling and sealing system
Streamline your capsule production with a high-speed solution that enhances efficiency, reduces waste, and supports various formats, perfect for high-demand environments requiring rapid output and versatile capabilities.
Fills and Seals Capsules Efficiently
The FS 190 HS from Rychiger is a compact, high-speed capsule filling and sealing machine designed to meet the needs of coffee, tea, and multi-beverage manufacturers. This machine sets itself apart by delivering up to 400 capsules per minute through its efficient rotary indexing process, seamlessly handling capsules compatible with Nespresso, Dolce Gusto, K-Cup, and proprietary designs. With a minimal footprint under 5 square meters, it integrates seamlessly into existing production lines, offering continuous operation with minimal waste. Its modular design includes features like a low-waste foil punching module and integrated coffee grinder, all controlled by a robust electric drive system embedded within the base frame. Capable of processing a variety of materials, including plastic, aluminum, and paper, the FS 190 HS ensures reliable performance and enhanced energy efficiency. Whether filling, sealing, packing, and palletizing, this machine supports comprehensive automation and offers configurable options for different capsule types, ensuring tailored solutions for diverse production demands.
Benefits
- Maximizes production output with 400 capsules per minute, increasing profitability.
- Optimizes material usage to minimize waste, lowering operational costs.
- Compact design saves valuable floor space, enhancing facility layout efficiency.
- Supports diverse capsule types, expanding market reach and product offerings.
- Efficient integration into existing lines reduces installation time and disruption.
- Applications
- Multi beverage capsules,Coffee capsules,Tea capsules,Proprietary capsules,Nespresso capsules,K-cup capsules,Dolce gusto capsules
- End products
- Espresso coffee capsules,Mocha dolce gusto-compatible capsules,Breakfast blend k-cup capsules,Earl grey tea capsules,Lungo nespresso-compatible capsules,Cappuccino multi-beverage capsules,Custom brand proprietary capsules
- Steps before
- Grinding,Material Preparation
- Steps after
- Packing,Palletizing
- Input ingredients
- coffee capsules,tea capsules,multi beverage capsules,Nespresso capsules,Dolce Gusto capsules,K-Cup capsules,proprietary capsules,plastic capsules,aluminum capsules,paper capsules
- Output ingredients
- filled coffee capsules,filled tea capsules,filled multi beverage capsules,packed capsules,palletized capsules
- Market info
- Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.
- Speed
- 100 cycles/min
- Capacity
- 400 capsules/min
- Footprint
- Less than 5 m²
- Number of Lanes
- 4 lanes
- Weight
- 2,100 kg
- Rated Power
- 7 - 14 kW
- Connected Load
- 3 x 400 V + Pe / 50 Hz
- Compressed Air
- ≥ 6 bar,15 l/min
- Unit Height
- 45 mm
- Outer Unit Diameter
- 35 mm - 55 mm
- Rotary cycles per minute
- 100 cycles/min
- Capsule output rate
- 400 capsules/min
- Machine footprint
- Less than 5 m²
- Automation level
- Integrated electric drive systems
- Changeover time
- Quick retooling
- Material compatibility
- Plastic,aluminum,paper
- Sealing method
- Directly on the plate
- Capsule types
- Nespresso,Dolce Gusto,K-Cup,proprietary
- Integrated functions
- Foil punching,filling,palletizing
- Energy efficiency
- Optimized for low production waste
- Compressed air requirement
- ≥ 6 bar,15 l/min
- Machine footprint
- Less than 5 square meters
- Compact design
- Small footprint with integrated control unit and electric drive systems
- Number of lanes
- 4
- Machine size
- 2.1 x 2.1 m
- Weight
- 2,100 kg
- Output capability
- 400 capsules per minute
- Coffee type compatibility
- Nespresso,Dolce Gusto,K-Cup,and proprietary capsules
- Control panel type
- Integrated control and electric drive systems
- Compact footprint
- Less than 5 square meters
- Capsule type compatibility
- Nespresso,Dolce Gusto,K-Cup,others
- Material handling capability
- Plastic,Aluminum,Paper