Aseptic filling system for fruit juices and nectars

Effortlessly integrate aseptic filling into your beverage production line to ensure product shelf stability and maintain flavor integrity.

Fills and Sterilizes Beverages Aseptically

The Aseptic Bag-in-Drum Filling System by TMCI Padovan is engineered for premium aseptic filling processes in the food and beverage industry. Specially designed to handle a variety of liquid products including fruit juices, nectars, and soft drinks, this system offers flexible configuration with single or double head options and can manage both single drums and palletized four-bag-in-drum setups. It integrates seamlessly with tubular or plate sterilizers to ensure rigorous sterilization and consistent product quality. Its automatic control allows precise operations, minimizing manual intervention and enhancing throughput efficiency, suitable for dynamic production environments. Available with various size configurations, it caters to processing needs from small-scale operations to large beverage manufacturers. Constructed from high-grade materials, it ensures durability and hygienic safety, meeting all necessary industry standards. Additionally, it supports CIP systems for efficient cleaning, maximizing uptime and operational hygiene.

Benefits

  • Maximizes processing efficiency with flexible configuration options tailored to production needs.
  • Ensures product safety and quality through seamless integration with advanced sterilization systems.
  • Reduces labor requirements with automated management of drum and big bag sizes.
  • Minimizes downtime with easy integration into existing production lines and CIP-ready design.
  • Enhances operational durability with high-grade materials ensuring longevity and compliance with industry standards.

General


Applications
Nectars,Soft drinks,Beverages,Fruit juices
End products
Pomegranate juice,Pineapple juice,Orange juice,Apple nectar,Mango juice,Grape juice,Lemon-lime soda,Mixed fruit nectar,Raspberry lemonade,Iced tea beverage
Steps before
Filtration and Clarification,Pasteurization,Deaeration,Blending,Mixing,Carbonation
Steps after
Sterilization,Packing
Input ingredients
fruit juices,nectars
Output ingredients
aseptic filled fruit juices,aseptic filled nectars,bag in drum
Market info
BLENDTECH (Omnia Technologies) is known for manufacturing advanced engineered-to-order blending and processing equipment. Their expertise in customized solutions and reliability has earned them a strong reputation in the industrial equipment market.

Technical Specifications


Configuration Options
Single or double head
Aseptic Buffer Tank
With or without
Drum Management
Single drum or automatic management of the four bag in drums on pallet
Bag Size
Big bag (1,000 kg) or smaller sizes (5-10 kg)

Operating Characteristics


Filling configuration
Single or double head
Buffer tank presence
With or without aseptic buffer tank
Drum management
Single drum or automatic management
Bag size
1,000 kg or smaller sizes (5-10 kg)

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Aseptic filling purpose
Fruit juices,nectars

Physical Characteristics


Machine configuration
Single or double head
Aseptic buffer tank
With or without
Drum management
Single drum or automatic four bag in drums on pallet
Bag size
Big bag (1,000 kg) or smaller sizes (5-10 kg)

Custom Options


Configuration possibilities
Single or double head
Aseptic buffer tank
With or without
Drum management
Single drum or automatic management of four drums on pallet
Bag size
Big bag (1,000 kg) or smaller sizes (5-10 kg)