Semi-automatic filling and closing system for flexible bags

Ensure sterile and precise IV bag filling and closing with a versatile system designed for seamless integration into your aseptic production line, offering flexible bag compatibility and high filling accuracy.

Fills and Seals Flexible IV Bags

The Type 529 from BAUSCH Advanced Technology Group is a semi-automatic filling and closing machine specifically engineered for aseptic fill-finish operations. It excels in processing flexible containers like IV bags, offering various peristaltic or mass flow filling methods to accommodate fill volumes from 50 mL to 5 L. This machine is particularly suited for pharmaceutical and biopharmaceutical applications, handling a wide range of products, including IV saline solutions, chemotherapy drug bags, and nutritional IV bags. The Type 529 integrates seamlessly into both laboratory trials and production lines, with options for tabletop, dual, and fully automatic configurations. It features an integrated closing system that minimizes contamination and supports laminar flow and light curtain compatibility. Designed to meet stringent industry standards, it includes an attached flow regulator for precise filling and options for ultrasonic, heat, or RF sealing. Automotive tube cutting and stoppering further streamline the workflow, making the Type 529 a robust solution for high-accuracy aseptic production environments.

Benefits

  • Enhances production efficiency by reducing contamination through integrated sealing systems.
  • Allows flexible processing of various bag types and sizes, optimizing resource utilization.
  • Supports scalability from lab trials to full production, minimizing transition costs.
  • Improves filling precision, reducing material waste with its attached flow regulator.
  • Complies with industry standards, ensuring consistent quality and regulatory adherence.

General


Applications
Iv bags,Flexible containers,Biopharmaceuticals,Aseptic fill-finish systems,Pharmaceuticals
End products
Parenteral nutrition bags,Sterile water bags,Iv saline solutions,Antibiotic infusion bags,Chemotherapy drug bags,Pre-filled iv bags with medication,Nutritional iv bags,Blood plasma bags
Steps before
Bag Preparation,Tube Sealing,Material Supply
Steps after
Sterilization,Heat Sealing,Quality Inspection,Packing
Input ingredients
EVA bags,PVC bags,PP bags,pre-sealed tubes
Output ingredients
filled flexible bags,sealed flexible bags,stoppered bags
Market info
Bausch Group is known for its precision engineering and manufacturing of custom industrial equipment, specializing in engineered-to-order solutions for various industries, prioritizing quality, innovation, and client-specific needs.

Technical Specifications


Process type
Fill,Close
Bag type
EVA,PVC,PP
Fill volume range
50 mL to 5 L
Filling head options
1 (lab trials) or 2-4 (production)
Filling method
Peristaltic or mass flow
Filling accuracy
High accuracy with flow regulator
Conveyor type
Semi-automated and fully automatic
Sealing method
Heat/RF/Ultrasonic
Transport system
Manual or conveyor belt
Product contamination elimination
Integrated closing system

Operating Characteristics


Automation level
Tabletop,dual,semi-automated,fully automatic
Filling head configuration
1 filling head for lab trials,2-4 heads for production
Filling method options
Peristaltic or mass flow
Filling volume range
50 mL to 5 L
Transport system
Manual or conveyor belt
Sealing method
Heat/RF/Ultrasonic sealing
Contamination prevention
Integrated closing system
Bag type compatibility
EVA,PVC,PP

Material Compatibility


Bag type compatibility
EVA,PVC,PP
Biological compatibility
Pharmaceutical grade
Cleanability
CIP compatible

Product type Characteristics


Machine type
Tabletop,Dual,Semi-automated,Fully automatic
Lab trial suitability
Yes
Production suitability
Yes

Physical Characteristics


Machine footprint
Tabletop
Conveyor type
Duel,semi-automated conveyor
Transport system
Manual or conveyor belt
Filling heads
1-4 heads
Bag type compatibility
EVA,PVC,PP
Fill volume range
50 mL to 5 L

Custom Options


Control panel type
Touchscreen HMI
Filling method options
Peristaltic / Mass flow
Transport system
Manual / Conveyor belt
Sealing method
Heat / RF / Ultrasonic sealing
Versions available
Tabletop / Semi-automatic / Fully automatic
Laminar Flow compatibility
Yes