Filling and closing system for vials, syringes, and cartridges
Optimize your aseptic fill-finish operations with a versatile solution designed to streamline the filling and closing of liquid formulations in vials, syringes, and cartridges, ensuring precise dosing and secure sealing in demanding pharmaceutical applications.
Fills and Closes Vials, Syringes, and Cartridges
The Type 543 from BAUSCH Advanced Technology Group is a versatile aseptic fill and close machine designed for pharmaceutical manufacturers and biotech companies. Its modular design and ability to operate in both intermittent and continuous modes make it adaptable to a range of production needs, processing up to 10,000 containers per hour. The machine efficiently handles vials, syringes, and cartridges filled with liquid formulations like vaccines and biopharmaceutical injectables. It features advanced dosing options, including rotary piston and peristaltic pumps, ensuring precision and flexibility. Integration into automated lines is seamless, thanks to its direct inline verification system and quick size changeovers. The Type 543 is designed with easy disassembly for sterilization, ensuring contamination-free production aligned with GMP standards. This machine is built for high-speed aseptic production, offering reliable filling, closing, and stoppering capabilities.
Benefits
- Enhances operational efficiency with a capacity of up to 10,000 containers per hour.
- Ensures product sterility with easy-to-sterilize, disassembled contact parts.
- Accommodates various production needs with quick size changeovers.
- Minimizes product wastage through precision dosing with multiple pump options.
- Streamlines quality control with integrated camera verification systems.
- Applications
- Liquid formulations,Syringes,Vials,Aseptic fill-finish,Biopharmaceuticals,Cartridges,Pharmaceuticals
- End products
- Prefilled insulin syringes,Aseptic-filled pain reliever syringes,Blood clotting pharmaceutical syringes,Single-dose cartridge-based inhalers,Cancer treatment vials,Biopharmaceutical injectable solutions,Hormone therapy syringes,Vitamin serum cartridges,Antibiotic liquid vials,Sterile vaccine vials
- Steps before
- Aseptic preparation,Vial loading,Syringe preparation,Cartridge setup
- Steps after
- Inspection,Labeling,Sterilization,Packaging
- Input ingredients
- vials,syringes,cartridges
- Output ingredients
- filled vials,filled syringes,filled cartridges,closed vials,closed syringes,closed cartridges
- Market info
- Bausch Group is known for its precision engineering and manufacturing of custom industrial equipment, specializing in engineered-to-order solutions for various industries, prioritizing quality, innovation, and client-specific needs.
- Process Type
- Intermittent / Continuous motion
- Modular Design
- Yes
- Maximum Output
- 10,000 containers/hr
- Pump Type
- Rotary piston / peristaltic / time-pressure
- Stoppering Station
- Customized with vacuum assist
- Verification System
- Direct in-line with camera
- Sterilizability
- All parts in contact can be easily disassembled and sterilized
- Size Changeover
- Quick and easy
- Container Transport
- Individual holders
- Working mechanism
- Intermittent/Continuous motion
- Automation level
- PLC
- Batch vs. continuous operation
- Continuous
- Changeover time
- Quick and easy size changeovers
- Cleaning method
- Easily disassembled and sterilized
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- Vials / Syringes / Cartridges
- Machine footprint
- Customized
- Modular design
- Yes
- Container holders
- Individual,changeable
- Modular design
- Customizable to customer-specific requirements
- Container transport
- Individual holders for quick size changeovers