Aseptic filling solution for fruit juice and dairy products

Ensure product integrity and safety with this aseptic filling solution, designed to maintain purity and extend shelf life in high-speed operations across diverse liquid and slurry formulations.

Aseptic filling solution for fruit juice and dairy products
Great for making:
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Fills and Sterilizes Liquid and Slurry Products

The DIONE EA-2C-SB from Tropical Food Machinery is an aseptic bag-in-box filler designed for food and beverage manufacturers seeking precision and efficiency. This equipment is distinguished by its dual filling heads with steam sterilization, which operate alternately to maintain optimal product recirculation. It is suitable for a wide range of applications, including fruit juices, purées, dairy products, sauces, jams, and creams.

The system offers a throughput of up to 10,000 liters per hour, accommodating bag sizes from 3 to 20 liters. Equipped with a PLC-managed process, the EA-2C-SB ensures automated control over filling, sterilization, and C.I.P. washing, with an easy-to-use HMI touch-screen interface for monitoring and error management. Verified to adhere to FDA safety standards, this filler supports energy efficiency, consuming only 60 Kg/h of steam and 400 nl/h of compressed air.

Made from high-quality materials for durability and reliability, the filler integrates seamlessly into existing production lines while ensuring products meet stringent quality and safety standards. With options for customized bag sizes and technical support, the EA-2C-SB empowers manufacturers with flexibility and precision in aseptic filling.

Benefits

  • Enhances production efficiency with automated PLC-controlled filling and sterilization.
  • Ensures product safety with FDA-compliant processes and precision temperature control.
  • Offers versatility for diverse applications in the food and beverage industry.
  • Lowers operational costs with optimized steam and compressed air usage.
  • Minimizes maintenance downtime with integrated C.I.P. washing system.

General


Applications
Sauces,Liquid formulations,Creams,Fruit purée,Jams,Milk,Ice cream base,Yogurt,Chopped tomatoes,Fruit juice,Dairy products
End products
Diced tomatoes in sauce,Vanilla yogurt,Strawberry jam,Orange juice,Cream cheese,Flavored milk drink,Mango purée,Gelato base,Tomato sauce,Whole milk
Steps before
Sterilization,Pasteurization
Steps after
Packing,Cooling
Input ingredients
fruit juice,juice with pieces of fruit,puree,fruit-based liquid,cream,sauce,jelly,yogurt,milk,base for ice cream,chopped tomato in sauce
Output ingredients
filled aseptic bags of fruit juice,filled aseptic bags of fruit puree,filled aseptic bags of cream,filled aseptic bags of sauce,filled aseptic bags of jelly,filled aseptic bags of yogurt,filled aseptic bags of milk,filled aseptic bags of ice cream base,filled aseptic bags of chopped tomato
Market info
Tropical Food Machinery is known for manufacturing engineered-to-order (ETO) industrial equipment, specializing in fruit and vegetable processing machinery. They are reputed for innovation, quality, and global service in the food processing industry.

Technical Specifications


Capacity
10000 l/h up to 4000 l/h
Filling Volume
3,5,10,20 litres
Electric Power Installed
1 kW
Steam Consumption
60 Kg/h
Compressed Air Consumption
400 nl/h
Dimension (Length x Width x Height)
1500 x 880 x 2475 mm
Automation
PLC-controlled
Sterilization Method
Steam sterilization
Temperature Control
PT100 probes
Product Dosage Measurement
Flow meter integrated in PLC
Filling Heads
Two aseptic filling heads

Operating Characteristics


Working mechanism
Steam sterilization
Integrated steps
Automatic filling,sterilization,C.I.P. washing
Automation level
PLC-controlled
CIP/SIP
C.I.P. washing process
Batch vs. continuous operation
Batch
Monitoring and control
HMI touch-screen interface

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Yes
Cleanability
Yes
Corrosive resistance (e.g. acids)
Yes

Physical Characteristics


Dimensions
1500 x 880 x 2475 mm
Control panel type
HMI touch-screen interface
Bag type
Aseptic bag

Custom Options


Control panel type
HMI touch-screen interface
Integration possibilities
PLC-controlled
Filling head configuration
Double head
Equipment Groups
Aseptic filling equipment Aseptic filling lines Bag-in-box fillers
Product Groups
Beverages Dairy Food Fruit Milk Sauce
Processes
Filling Processing Recirculation Sterilization Washing