Aseptic filling solution for fruit juice and dairy products
Ensure product integrity and safety with this aseptic filling solution, designed to maintain purity and extend shelf life in high-speed operations across diverse liquid and slurry formulations.
Fills and Sterilizes Liquid and Slurry Products
The DIONE EA-2C-SB from Tropical Food Machinery is an aseptic bag-in-box filler designed for food and beverage manufacturers seeking precision and efficiency. This equipment is distinguished by its dual filling heads with steam sterilization, which operate alternately to maintain optimal product recirculation. It is suitable for a wide range of applications, including fruit juices, purées, dairy products, sauces, jams, and creams.
The system offers a throughput of up to 10,000 liters per hour, accommodating bag sizes from 3 to 20 liters. Equipped with a PLC-managed process, the EA-2C-SB ensures automated control over filling, sterilization, and C.I.P. washing, with an easy-to-use HMI touch-screen interface for monitoring and error management. Verified to adhere to FDA safety standards, this filler supports energy efficiency, consuming only 60 Kg/h of steam and 400 nl/h of compressed air.
Made from high-quality materials for durability and reliability, the filler integrates seamlessly into existing production lines while ensuring products meet stringent quality and safety standards. With options for customized bag sizes and technical support, the EA-2C-SB empowers manufacturers with flexibility and precision in aseptic filling.
Benefits
- Enhances production efficiency with automated PLC-controlled filling and sterilization.
- Ensures product safety with FDA-compliant processes and precision temperature control.
- Offers versatility for diverse applications in the food and beverage industry.
- Lowers operational costs with optimized steam and compressed air usage.
- Minimizes maintenance downtime with integrated C.I.P. washing system.
- Applications
- Sauces,Liquid formulations,Creams,Fruit purée,Jams,Milk,Ice cream base,Yogurt,Chopped tomatoes,Fruit juice,Dairy products
- End products
- Diced tomatoes in sauce,Vanilla yogurt,Strawberry jam,Orange juice,Cream cheese,Flavored milk drink,Mango purée,Gelato base,Tomato sauce,Whole milk
- Steps before
- Sterilization,Pasteurization
- Steps after
- Packing,Cooling
- Input ingredients
- fruit juice,juice with pieces of fruit,puree,fruit-based liquid,cream,sauce,jelly,yogurt,milk,base for ice cream,chopped tomato in sauce
- Output ingredients
- filled aseptic bags of fruit juice,filled aseptic bags of fruit puree,filled aseptic bags of cream,filled aseptic bags of sauce,filled aseptic bags of jelly,filled aseptic bags of yogurt,filled aseptic bags of milk,filled aseptic bags of ice cream base,filled aseptic bags of chopped tomato
- Market info
- Tropical Food Machinery is known for manufacturing engineered-to-order (ETO) industrial equipment, specializing in fruit and vegetable processing machinery. They are reputed for innovation, quality, and global service in the food processing industry.
- Capacity
- 10000 l/h up to 4000 l/h
- Filling Volume
- 3,5,10,20 litres
- Electric Power Installed
- 1 kW
- Steam Consumption
- 60 Kg/h
- Compressed Air Consumption
- 400 nl/h
- Dimension (Length x Width x Height)
- 1500 x 880 x 2475 mm
- Automation
- PLC-controlled
- Sterilization Method
- Steam sterilization
- Temperature Control
- PT100 probes
- Product Dosage Measurement
- Flow meter integrated in PLC
- Filling Heads
- Two aseptic filling heads
- Working mechanism
- Steam sterilization
- Integrated steps
- Automatic filling,sterilization,C.I.P. washing
- Automation level
- PLC-controlled
- CIP/SIP
- C.I.P. washing process
- Batch vs. continuous operation
- Batch
- Monitoring and control
- HMI touch-screen interface
- Abrasion resistance
- Yes
- Biological compatibility
- Yes
- Cleanability
- Yes
- Corrosive resistance (e.g. acids)
- Yes
- Dimensions
- 1500 x 880 x 2475 mm
- Control panel type
- HMI touch-screen interface
- Bag type
- Aseptic bag
- Control panel type
- HMI touch-screen interface
- Integration possibilities
- PLC-controlled
- Filling head configuration
- Double head