Capsule filling and sealing system for coffee products
Optimizing the precision of coffee and tea capsule production, this system enhances efficiency and quality with advanced dosing, sealing, and weighing technologies, ideal for producers aiming to seamlessly integrate sustainable packaging into their high-speed operations.
Fills and Seals Coffee and Tea Capsules
The SR Series by IMA Group consists of robust capsule filling and sealing systems designed to optimize production efficiency for coffee and tea manufacturers. These machines stand out with their camshaft-driven mechanical stations and auger dosing system powered by a Brushless motor, ensuring high dosing accuracy. Capable of handling compostable and recyclable capsules, the SR Series accommodates a variety of products, including coffee, tea leaves, and soluble items. With a production speed reaching up to 360 capsules per minute, it supports medium to high-speed operations seamlessly. Equipped with a 15-inch touch-screen interface, these machines offer intuitive operation and real-time monitoring. Integration is further enhanced with features such as nitrogen flushing and in-line weighing systems for precise weight control. Ideal for the food and beverage industry, the SR Series promotes sustainability by utilizing energy-efficient ultrasonic sealing technology, making it a versatile solution for modern production lines.
Benefits
- Enhances production efficiency with high-speed capsule filling and sealing capabilities.
- Promotes sustainability by handling compostable and recyclable materials.
- Ensures precise product dosing, reducing material waste and maintaining quality standards.
- Integrates seamlessly with existing production lines due to flexible lane setups.
- Minimizes energy consumption through the use of ultrasonic sealing technology.
- Applications
- Tea leaves,Soluble products,Coffee
- End products
- Compostable coffee pods,Espresso capsules,Coffee capsules,Filter coffee capsules,Recyclable tea capsules,Soluble tea granules,Instant coffee sachets,Tea pods
- Steps before
- Grinding,Roasting,Purification
- Steps after
- Packing,Sealing,Nitrogen Flushing
- Input ingredients
- empty capsules,coffee,tea leaves,soluble product,nitrogen,compostable materials,recyclable materials
- Output ingredients
- filled capsules,sealed capsules
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Production speed (capsules/min)
- Up to 240 (SR4),Up to 360 (SR6)
- Power consumption (kW)
- 13.8 – 14.5 (SR4),18 – 23 (SR6)
- Machine weight (kg)
- 3000 – 3500 (SR4),3500 – 4800 (SR6)
- Nitrogen consumption (Nm3/h)
- 57.6 – 61.2 (SR4),64.8 – 93.6 (SR6)
- Compressed air consumption (Nm3/h)
- 36 (SR4),55 (SR6)
- Compressed air pressure (bar)
- 5.5 ÷ 7 (SR4,SR6)
- Coffee dosing system
- Auger system driven by a Brushless motor
- Sealing types
- Aluminium film,micro perforated,filter paper,triplex coupled,PP lid
- Touch-screen operator panel
- 15"
- Capsule lanes
- 4 and 6
- Working mechanism
- Camshaft system
- Automation level
- 15” touch-screen operator panel
- Product dosing system
- Auger system driven by Brushless motor
- Capsule sealing method
- Ultrasonic sealing
- Lane configuration
- 4 and 6 lanes
- Product type compatibility
- Coffee,tea leaves,soluble products
- Nitrogen support
- Prearrangement for nitrogen tunnel
- Material compatibility
- Compostable and recyclable materials
- Integrated steps
- Feeding,dosing,sealing,weighing
- Batch vs. continuous operation
- Continuous
- Sealing material compatibility
- Aluminium film,filter paper,triplex coupled,PP lid
- CE marking
- Yes
- FDA materials
- Yes
- GMP Compliance
- Yes
- Control panel type
- 15” touch-screen operator panel
- Control panel type
- 15” touch-screen operator panel
- Lane configuration
- 4 and 6 lanes
- Product compatibility
- Coffee,tea leaves,soluble products
- Sealing options
- Aluminium,micro perforated,filter paper,triplex coupled,PP lid
- Integration options
- Nitrogen tunnel,check weigher,filter insertion
- Motor type
- Brushless motor