Aseptic bag filler for bulk containers
Eliminate spoilage events and ensure sterility in high-speed filling of bulk aseptic bag-in-box and bag-in-drum containers, maintaining product integrity for up to 100 days.
Performs Aseptic Filling and Sealing
The FranRica ABF1200 from FranRica is an aseptic bag filler designed to maintain sterility while handling high-speed filling and sealing for a wide range of liquid and semi-liquid products. It employs an automatic heat seal fitment system, significantly reducing spoilage risks by eliminating post-filling contamination. With a capacity to fill up to 20 bins per hour, it is ideal for food, beverage, and tomato processing industries, accommodating applications from juices and oils to soups and concentrates. The system operates with hydraulic actuation, ensuring fast and efficient processes, and a steam barrier on product handling areas replaces reliance on positive product pressure. The ABF1200 supports integration within existing production lines with automation capabilities, contributing to operational efficiency. Its design facilitates chemical-free operation, increasing cost-effectiveness, and upholds sterility for extended periods, meeting stringent safety and product quality standards.
Benefits
- Enhances production efficiency by filling up to 20 large bins per hour.
- Extends product shelf life with proven sterility maintenance up to 100 days.
- Offers cost savings through chemical-free operation.
- Minimizes contamination risks with a tamper-proof heat seal fitment system.
- Streamlines operations with fully automated, high-speed hydraulic actuation.
- Applications
- Beverages,Soups,Sauces,Oils,Fruits,Purees,Particulates,Tomato paste,Dressings,Vegetables,Concentrates,Seasonings,Juices,Dairy
- End products
- Barbecue sauce,Tomato puree,Mango concentrate,Diced carrots,Orange juice,Peach slices,Yogurt,Diced tomatoes,Vegetable puree,Apple juice,Marinara sauce,Applesauce,Soybean oil,Fruit puree,Ranch dressing,Mayonnaise,Chicken soup,Apple concentrate,Tomato paste
- Steps before
- Preparation,Liquid Process Engineering,Cutting,Blending
- Steps after
- Packing,Sterilization,Sealing,Labeling
- Input ingredients
- vegetables,fruits,dairy,purees,particulates,concentrates,sauces,soups,tomato paste
- Output ingredients
- bulk aseptic bag-in-box containers,bulk aseptic bag-in-drum containers,300 gallon bins,55 gallon drums
- Market info
- JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.
- Filling speed
- 20 bins per hour
- Filling capacity
- 300 gallon bins or 55 gallon drums
- Sterility maintenance
- Up to 100 days
- Automation
- Hydraulic actuation
- Heat seal fitment
- Tamper-proof
- Product handling steam barrier
- Yes
- Automation level
- Hydraulic actuation
- Batch vs. continuous operation
- Inline Continuous
- Cleaning method
- Chemical free
- CIP/SIP
- Steam barrier
- Biological compatibility
- Food-grade,aseptic
- Cleanability
- Easy to clean,CIP-compatible
- Corrosive resistance (e.g. acids)
- Corrosion-resistant materials
- Density/particle size
- Purees,particulates
- Product Range
- Vegetables,fruits,dairy,purees,particulates,concentrates,sauces,soups,tomato paste
- Machine footprint
- Compact design for high production areas
- Bin size
- 300 gallon
- Drum size
- 55 gallon
- Feed/Discharge method
- Automated hydraulic actuation
- Heat seal fitment system
- Automatic and tamper-proof
- Steam barrier
- Present on all product handling areas
- Control panel type
- PLC/SCADA Interface
- Integration possibilities
- Automated heat seal fitment system
- Discharge method
- Automated hydraulic actuation