Modular stacking and automation for polymer packaging
Addressing the needs of flexible food packaging, this solution offers high-speed stacking and automation to optimize production workflows, reduce labor costs, and ensure ergonomic efficiency for handling various thermoformed products.
Automates Thermoforming, Stacking, and Packaging Processes
The SPEEDFORMER KMD 78.2 Speed from Kiefel stands out as a modular thermoforming and automation system tailored for the demanding needs of the food and packaging industries. This machine excels in its ability to seamlessly integrate thermoforming with automated stacking and packaging processes, supported by the versatile SPEEDPACKER KSP and SPEEDPADDER KSD modules.
It efficiently handles applications like frozen food trays, deli meat trays, and moisture-absorbing trays, catering to packaging manufacturers and food processing companies requiring precision and speed. The system features a high-speed operation capable of reaching up to 50 cycles per minute, facilitated by a modular design that allows for easy customization and expansion.
Automation is at the forefront with options for continuous pick and place, A/B stacking, and labeling, all controlled via a user-friendly PLC interface. The system’s design leverages flexible integration with existing production lines, making it viable for both new installations and retrofits. Additionally, its energy-efficient shuttle transfer system optimizes labor costs and operational efficiency.
Constructed with robust materials, the SPEEDFORMER KMD 78.2 Speed ensures durability and compliance with industry standards, making it a reliable choice for modern packaging lines. The system also enables easy maintenance with features designed for quick on-site serviceability. With the assurance of Kiefel’s engineering support, this equipment is customizable to meet specific production needs, ensuring a streamlined packaging process that is both effective and sustainable.
Benefits
- Enhances production efficiency with high-speed thermoforming and stacking capabilities.
- Minimizes labor expenses through automated stacking and packaging processes.
- Adaptable to existing production lines, allowing seamless integration and scalability.
- Improves ergonomic workplace conditions with optimal tray removal height and noise reduction options.
- Offers flexible automation solutions, accommodating various packaging needs and product types.
- Applications
- Vegetable packaging,Moist food packaging,Food packaging,Thermoformed packaging,Fruit packaging,Hygienic packaging,Meat trays
- End products
- Deli meat trays,Food storage trays,Hygiene product packaging,Takeaway meal containers,Pre-packaged vegetable containers,Biodegradable food containers,Moisture-absorbing trays,Wet wipes packaging,Frozen food trays,Fruit clamshells
- Steps before
- Material Preparation,Film Processing
- Steps after
- Packaging,Carton Erecting,Labeling,Palletizing,Shrink Wrapping
- Input ingredients
- thin films,trays,partial stacks,cartons,protective bag
- Output ingredients
- finished formed trays,food trays,stacked packaging,palletized products,labeled units
- Market info
- KIEFEL GmbH is renowned for engineering and manufacturing high-performance thermoforming and joining systems, specializing in solutions for the packaging, medical technology, and automotive industries, ensuring innovative and precise equipment to meet specific industrial demands.
- Production speed max.
- 50 cycles/min
- Removal height product stack
- 700 - 1,000 mm
- Removal conveyor dimensions
- approx. 1,900 x 780 mm
- Conveyor belt speed
- adjustable
- Installation surface
- appx. 3.5 x 1.9 x 3 m
- Automation level
- Modular/Standardized
- Ergonomic operation
- Convenient removal position
- Flexible solution
- Customer-specific
- Integrated automation steps
- Stacking,labeling,sleeving
- Combination options
- With existing systems
- Modular system
- Modular KSA system
- Production speed
- 50 cycles/min
- Stacking methods
- Pick,Place,A/B,tip,up/down
- Safety features
- Ergonomic,safe height
- Simulation capability
- Thermoforming 2.0 Interface
- System adaptability
- Can be integrated with various machines
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Film thickness suitability
- Thin films
- Tray stacking capability
- Food trays
- Noise reduction option
- Optional gate
- Shrink-wrap capability
- Available
- Machine footprint
- Approx. 3.5 x 1.9 x 3 m
- Removal height product stack
- 700 - 1,000 mm
- Removal conveyor dimensions
- Approx. 1,900 x 780 mm
- Control panel type
- Touchscreen HMI
- Integration possibilities
- Compatible with existing systems and new machines
- Modular system
- Yes,flexible standard automation
- Stacking options
- Pick,Place,A/B stacking,stacking up/down