Forming, filling, and sealing system for liquid food products
Achieve precise portion control and versatile packaging with a compact system that ensures hygienic forming, filling, and sealing for a wide range of liquid, semi-liquid, and pasty food products.

Forms, Fills, and Seals Food Products
The 9100 Series from Trepko offers a compact solution for food manufacturers seeking efficient forming, filling, and sealing of liquid, semi-liquid, and pasty products. This machine allows you to achieve outputs from 3,000 to 50,000 cups per hour, significantly maximizing productivity while minimizing floor space. Designed to handle diverse product types like dairy, confections, and condiments, it features a unique wheel-in-wheel-out filling system that supports up to four different flavors in each cluster pack.
The 9100 Series employs a highly flexible process where a complex sequential cutting tool ensures easy changeovers between cluster patterns at the touch of a button. Enhancing hygienic standards, this machine is adaptable to Standard, Ultra Clean, or Aseptic environments, and integrates seamlessly with end-of-line solutions like Trepko’s 700 Series. With an HMI touch screen and servo technology, operators benefit from a user-friendly interface, while automatic volume and weight adjustments optimize efficiency. The system’s CIP capability contributes to fast and thorough cleaning, ensuring adherence to quality standards. Customization options, including laminar flow cabins and UV sterilization, further enable you to tailor the machine to specific production needs.
Benefits
- Increases operational flexibility with quick changeovers and multi-flavor filling capabilities.
- Enhances production efficiency with outputs up to 50,000 cups per hour and minimal floor space usage.
- Improves hygiene levels with customizable sanitation modes including Ultra Clean and Aseptic options.
- Reduces labor with automated HMI controls and recipe handling system for easy operation.
- Simplifies maintenance with integrated cleaning systems and durable construction for reliable performance.
- Applications
- Sauces,Spreads,Condiments,Preserves,Desserts,Confections,Purees,Dairy products
- End products
- Apricot conserve,Peach puree,Honey mustard sauce,Vanilla mousse cups,Caramel spread,Greek yogurt,Blueberry jam,Herb flavored cream cheese,Chocolate pudding,French cream cheese,Strawberry yogurt cups,Raspberry marmalade,Spicy ketchup,Lemon curd,Hazelnut chocolate spread,Apple cinnamon sauce
- Steps before
- Purification,Mixing,Blending,Heating
- Steps after
- Sterilization,Packing,Labeling,Cooling
- Input ingredients
- liquid ingredients,semi-liquid ingredients,pasty ingredients
- Output ingredients
- yoghurt,cream,kefir,cream cheese,processed cheese,tvorog,quark,desserts,jam,plum jam,marmalade,honey,ketchup,sauces,mousse,puree,conserve
- Market info
- Output
- 3,000 to 50,000 cups/hour
- Number of lanes
- 6-8
- Approx. cup volume
- 100-150 ml
- 175-200 ml
- Approx. upper cup dimension
- 63×63 mm
- 70×100 mm
- Machine options
- Hygienic,Laminar flow cabins,CIP/SIP of dosers
- Chemical sterilisation
- UV radiation of cups,Gas flush
- Automatic adjustments
- Volume and weight
- Date marking systems
- Available
- Integration
- End of Line Solutions (700 Series)
- Automation level
- Manual / HMI Touch Screen / Servo Technology
- Changeover time
- Immediate with touch of a button
- CIP/SIP
- CIP of dosers
- Cleaning method
- CIP
- Batch vs. continuous operation
- Continuous
- Inline Operation
- Integration Capability
- Integration with End of Line Solutions
- Hygiene Levels
- Standard,Ultra Clean,Aseptic
- Biological compatibility
- Yes
- Cleanability
- High
- Corrosive resistance (e.g. acids)
- Yes
- Compact footprint
- Yes
- Machine Type
- Forming,Filling,Sealing Machine
- Approx. cup volume
- 100 – 200 ml
- Approx. upper cup dimension
- 63×63 mm,70×100 mm
- Number of lanes
- 6–8
- Output
- 3,000 to 50,000 cups/hour
- Control panel type
- HMI touch screen
- Integration
- End of Line Solutions (700 Series)
- Compact footprint
- Yes
- Control panel type
- HMI touch screen
- Integration possibilities
- Integration with End of Line Solutions (700 Series)
- Discharge method
- Automatic volume adjustment
- Filling stations
- Wheel-in-wheel-out