Forming, filling, and sealing system for liquid food products

Achieve precise portion control and versatile packaging with a compact system that ensures hygienic forming, filling, and sealing for a wide range of liquid, semi-liquid, and pasty food products.

Forms, Fills, and Seals Food Products

The 9100 Series from Trepko offers a compact solution for food manufacturers seeking efficient forming, filling, and sealing of liquid, semi-liquid, and pasty products. This machine allows you to achieve outputs from 3,000 to 50,000 cups per hour, significantly maximizing productivity while minimizing floor space. Designed to handle diverse product types like dairy, confections, and condiments, it features a unique wheel-in-wheel-out filling system that supports up to four different flavors in each cluster pack.

The 9100 Series employs a highly flexible process where a complex sequential cutting tool ensures easy changeovers between cluster patterns at the touch of a button. Enhancing hygienic standards, this machine is adaptable to Standard, Ultra Clean, or Aseptic environments, and integrates seamlessly with end-of-line solutions like Trepko’s 700 Series. With an HMI touch screen and servo technology, operators benefit from a user-friendly interface, while automatic volume and weight adjustments optimize efficiency. The system’s CIP capability contributes to fast and thorough cleaning, ensuring adherence to quality standards. Customization options, including laminar flow cabins and UV sterilization, further enable you to tailor the machine to specific production needs.

Benefits

  • Increases operational flexibility with quick changeovers and multi-flavor filling capabilities.
  • Enhances production efficiency with outputs up to 50,000 cups per hour and minimal floor space usage.
  • Improves hygiene levels with customizable sanitation modes including Ultra Clean and Aseptic options.
  • Reduces labor with automated HMI controls and recipe handling system for easy operation.
  • Simplifies maintenance with integrated cleaning systems and durable construction for reliable performance.

General


Applications
Sauces,Spreads,Condiments,Preserves,Desserts,Confections,Purees,Dairy products
End products
Apricot conserve,Peach puree,Honey mustard sauce,Vanilla mousse cups,Caramel spread,Greek yogurt,Blueberry jam,Herb flavored cream cheese,Chocolate pudding,French cream cheese,Strawberry yogurt cups,Raspberry marmalade,Spicy ketchup,Lemon curd,Hazelnut chocolate spread,Apple cinnamon sauce
Steps before
Purification,Mixing,Blending,Heating
Steps after
Sterilization,Packing,Labeling,Cooling
Input ingredients
liquid ingredients,semi-liquid ingredients,pasty ingredients
Output ingredients
yoghurt,cream,kefir,cream cheese,processed cheese,tvorog,quark,desserts,jam,plum jam,marmalade,honey,ketchup,sauces,mousse,puree,conserve
Market info

Technical Specifications


Output
3,000 to 50,000 cups/hour
Number of lanes
6-8
Approx. cup volume
100-150 ml
175-200 ml
Approx. upper cup dimension
63×63 mm
70×100 mm
Machine options
Hygienic,Laminar flow cabins,CIP/SIP of dosers
Chemical sterilisation
UV radiation of cups,Gas flush
Automatic adjustments
Volume and weight
Date marking systems
Available
Integration
End of Line Solutions (700 Series)

Operating Characteristics


Automation level
Manual / HMI Touch Screen / Servo Technology
Changeover time
Immediate with touch of a button
CIP/SIP
CIP of dosers
Cleaning method
CIP
Batch vs. continuous operation
Continuous
Inline Operation
Integration Capability
Integration with End of Line Solutions
Hygiene Levels
Standard,Ultra Clean,Aseptic

Material Compatibility


Biological compatibility
Yes
Cleanability
High
Corrosive resistance (e.g. acids)
Yes

Physical Characteristics


Compact footprint
Yes
Machine Type
Forming,Filling,Sealing Machine
Approx. cup volume
100 – 200 ml
Approx. upper cup dimension
63×63 mm,70×100 mm
Number of lanes
6–8
Output
3,000 to 50,000 cups/hour
Control panel type
HMI touch screen
Integration
End of Line Solutions (700 Series)

Custom Options


Compact footprint
Yes
Control panel type
HMI touch screen
Integration possibilities
Integration with End of Line Solutions (700 Series)
Discharge method
Automatic volume adjustment
Filling stations
Wheel-in-wheel-out