High-containment diverter for continuous tablet and capsule filling

Enhance your production line with a versatile solution that ensures precise and dust-tight diversion of pharmaceuticals, maintaining the integrity and quality of tablets and capsules throughout continuous filling operations.

Diverts and Manages Tablets and Capsules

The V5000 from Krämer AG is an electronically controlled drum diverter designed for continuous filling in pharmaceutical and nutraceutical production lines. This versatile equipment manages high-containment applications with precision, diverting tablets and capsules into multiple containers with dust-tight and Wash-in-Place (WIP) options. Compatible with deduster model KD7075, the V5000 supports up to 12 discharge positions, tailored to your production requirements, and integrates seamlessly with tablet press or capsule filling machines for efficient production workflow.

Ideal for handling various solid dosage forms, such as aspirin tablets, vitamin D capsules, and effervescent vitamin tablets, the V5000 achieves a conveying speed of up to 10,300,000 mini tablets and 300,000 capsules per hour. Its gear motor-driven technology ensures reliable performance, while the ATEX Zone II 2D/- Db 140 °C classification and OEB5 (<1 μg/m³) certification underline its compliance with stringent safety standards. The V5000's flexible configuration includes options for sample collection, inlet and outlet adapters, and material certificates, ensuring it meets diverse operational needs in pharmaceutical, biotech, and chemical industries.

Benefits

  • Enhances production efficiency with continuous filling and diverting capabilities.
  • Ensures product safety and integrity with OEB5 high-containment design.
  • Facilitates seamless integration with existing dedusters and filling machines.
  • Reduces contamination risk through optional Wash-in-Place (WIP) functionality.
  • Meets strict regulatory standards with GMP and ATEX certifications.

General


Applications
Nutraceuticals,Capsules,Pharmaceutical tablets
End products
Omega-3 fish oil capsules,Vitamin d capsules,Glucosamine tablets,Herbal supplement capsules,Calcium supplements,Multivitamin tablets,Aspirin tablets,Paracetamol tablets,Effervescent vitamin tablets
Steps before
Tablet Pressing,Capsule Filling
Steps after
Packaging,Sample Collection
Input ingredients
tablets,mini/micro-tablets,effervescent tablets,capsules
Output ingredients
filled containers,sample collector
Market info
Kraemer is known for designing and manufacturing customized engineered-to-order equipment for industrial applications, leveraging advanced engineering expertise to deliver high-quality, reliable solutions tailored to meet specific client needs in various sectors.

Technical Specifications


Capacity
Continuous filling of multiple containers
Temperature range
140 °C
Number of outlets
2-4-6-8-10-12
Automation
Automatic
Power Supply
24 VDC
Peak current
1.7A
Drive unit technology
Gear motor
Water consumption
16 l/min (p=2 bar)
Product inlet
2.5" tri-clamp
Product outlet
ISO DN 50 tri-clamp
Protection rating drive unit
IP65
Protection rating housing/controller
IP65
Conveying speed mini/micro-tablets
<Ø2.5 mm 10'300'000 tabs/h
Conveying speed tablet Ø5 mm
6'300'000 tabs/h
Conveying speed tablet Ø13 mm
574'000 tabs/h
Conveying speed tablet Ø20 mm
240'000 tabs/h
Conveying speed tablet Ø25 mm
95'000 tabs/h
Conveying speed tablet Oblong 16.3 x 7.6 x 5.7 mm
770'000 tabs/h
Conveying speed capsule size Nr. 4
300'000 caps/h
Conveying speed capsule size Nr. 3
300'000 caps/h
Conveying speed capsule size Nr. 2
300'000 caps/h
Conveying speed capsule size Nr. 1
300'000 caps/h
Conveying speed capsule size Nr. 0
300'000 caps/h
Conveying speed capsule size Nr. 00
250'000 caps/h

Operating Characteristics


Automation level
Automatic
Control method
Electronically controlled
Jam monitoring
Sensor at the inlet
Integration capability
Compatible with deduster model KD7075
Filling operation type
Continuous
Sample collection
Randomly definable
Adaptation capability
Number of positions and discharge sequence can be defined
Containment version
Available in DT and WIP

Material Compatibility


Cleanability
Wash-in-Place (WIP)
Corrosive resistance (e.g. acids)
AISI 316L
Density/particle size
1.5–3 mm (micro-tablets)

Product type Characteristics


Tablet size
Ø3-35 mm
Tablet type
Mini/micro,effervescent,oblong
Capsule size
Nr. 4-00
Capsule type
Multiple sizes up to 00


ATEX certification
Zone II 2D/- Db 140 °C
OEB Level
OEB 5

Physical Characteristics


Number of positions
2 to 12
Product inlet
2.5" tri-clamp
Product outlet
ISO DN 50 tri-clamp
Protection rating
IP65
Weight
10-15 kg

Custom Options


Number of positions
2 to 12
Discharge sequence
Customizable
Control
Automatic
Compatible equipment
KD7075 deduster
Process controlling
Deduster or tablet press/capsule filling machine
Explosion protection
ATEX 94/9/EG II 2D/- Db 140 °C
OEL Level
OEB 5
Options
Sample Collection,Inlet/Outlet adapter,WIP manual/auto,Jam Sensors,Filling Level Sensors