Automated filling and coagulation line for u.f. white cheese
Enhance your cheese production with a state-of-the-art system designed for efficient filling and coagulation, drastically reducing labor intensity while ensuring consistency and precision in every batch.
Processes and Packages U.F. White Cheese
The 300 Series from Trepko offers a specialized solution for dairy producers and cheese manufacturers seeking efficient filling and coagulation of ultra-filtrated (U.F.) white cheese. This fully automated system ensures a streamlined production process, handling up to 10,000 cups per hour with consistent precision. Trepko’s 300 Series integrates seamlessly into dairy production lines, utilizing a combination of mechanical and modern servo technology for reliable operation. The process includes cup denesting, UV radiation, heat sealing, and precise rennet mixing, ensuring high-quality end-products like feta and paneer. Energy-efficient servo drives minimize operational costs, while options like laminar flow cabins and advanced CIP systems enhance hygiene and ease of maintenance. Configurable for various portion volumes from 200 to 1000 grams, this line is engineered to support continuous, high-speed operations and can be tailored with optional modules such as cheese cutting devices and salt dispensers for further customization.
Benefits
- Enhances production efficiency with automated filling and coagulation, achieving up to 10,000 cups per hour.
- Ensures product consistency and quality through precise servo-driven operations.
- Prolongs shelf life with optimized sealing technology, maintaining freshness and ease of use.
- Minimizes maintenance costs with reliable mechanical and servo technology for long-term operation.
- Meets stringent hygienic standards with UV radiation and CIP system for contamination-free processing.
- Applications
- Cheese packaging,Food processing,Dairy products,U.f. white cheese
- End products
- Feta cheese,Queso fresco,Akkawi,Telemea,Halloumi,Tzfat cheese,Paneer
- Steps before
- Purification,Drying,Emulsification,Grinding,Concentrate and rennet mixing
- Steps after
- Salting,Heat sealing,Snap-on lid application,Conveyor discharge,Packing
- Input ingredients
- ultra-filtrated (U.F.) white cheese base,concentrate,rennet,anti-foam spray,salt
- Output ingredients
- U.F. white cheese cups,heat-sealed foil covering,snap-on plastic lid
- Market info
- Coagulation time
- 20-40 minutes
- Output
- Up to 10,000 cups/hour
- Portion volume
- 200g,500g,1000g
- Power supply
- 3 x 400 V + O + E,50 Hz,18 kVA
- Compressed air consumption
- ~70 m³/cycle
- 0.5–0.8 Mpa
- Automation
- PLC-controlled,touch-screen panel
- Modules
- Filling,Coagulation Tunnel,Salting and Closing
- Drive Technology
- Mechanical and servo technology
- Automated Process
- Fully automated filling and coagulation
- Production Output
- Up to 10,000 cups/hour
- Flexibility of Equipment
- Flexible,modern,economical
- Automation Level
- Managed by PLC with touch-screen panel
- Coagulation Time
- 20-30 minutes
- Compressed Air Consumption
- 70–80 m³/cycle,0.5–0.8 Mpa
- Optional Equipment
- Salt dispenser,cheese cutting device
- Cleaning Method
- Automatic cleaning of coagulation conveyor
- Safety Compliance
- Stringent hygienic standards maintained
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Cheese type
- U.F. white cheese
- Container type
- Cups
- Control panel type
- Touch-screen
- Discharge method
- Conveyor system
- Control Panel Type
- User-friendly touch-screen panel
- Integration Possibilities
- PLC controller integration
- Automatic Cleaning
- Automatic cleaning of the coagulation conveyor
- Module Configurations
- Filling,Coagulation Tunnel,Salting and Closing
- Machine Options
- Laminar flow cabins,UV radiation of cups and foils,heating controls
- Optional Equipment
- Salt dispenser,rennet tank,CIP return pump