Tell us about your production challenge

Ketchup processing begins with tons of tomato paste that is mixed and heated together with sugar, vinegar, and spices in a cooking kettle. After cooking, any remaining fibers and particles are filtered out. Once it reaches the right viscosity, your tomato ketchup production process is finished and ready for packaging and transport.

Tell us about your production challenge

When selecting production equipment for a production plant, it is important to talk to someone with experience in your field. Our industry experts have experience with various industrial applications. We’d love to help you!
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Converting fresh tomatoes into a tomato puree

The first thing you need is tomato paste. It’s usually bought as an ingredient due to the seasonal nature of tomatoes. But, if you are processing the paste too, fresh tomatoes first need to be washed in rotating drums, sorted and cut them into smaller pieces. To remove the tomato seeds and the skin from the pulp, the tomatoes must go through a pulping machine and then the resulting pulp has to be filtered through screens. Tomatoes then go to an evaporator which involves a hot break treatment unit that includes heating them at a temperature of 90˚C or higher. The hot break step is a core process for enzymatic inactivation to preserve the pectin.

Ketchup – The Asian’s origin you don’t expect

Kê-tsiap, that’s the original name of our beloved table condiment, comes from southern China, and, here ye, at first it was tomato-free. It was a sauce made with fermented fish. After a long journey through England and America, the recipe of the tomato-based ketchup we know came to us. But how is it made?

From paste to ketchup – what processing equipment is required?

Tomato paste arrives vacuum-packed in large storage bins, ready for further processing lines. After quality control, and making sure there are no residual tomato seeds, you can move it to a cooking kettle for a second heating treatment where you can add different spices, vinegar and sugar. An industrial cooker mixes all the ingredients and heats them to the desired temperature. The ketchup mixture is filtered to remove fibers and particles and a homogenizer is then used to achieve the right consistency. A de-aerator can help you to get rid of the air stuck into the tomato ketchup which reduces the risk of bacterial growth and discoloration. Before moving to a filling line a final check is done on the viscosity in order to make sauce with the perfect texture.

A viscometer to analyse your ketchup's consistency

Have you ever noticed that if you turn a bottle of ketchup upside down nothing happens unless you shake it? Ketchup is made of tomato pieces suspended in a liquid that, by touching each other, create a network that can resist motion as long as you apply the right amount of force to it to make it flow. With a viscometer you can analyze how fast the tomato sauce travels and what is the viscosity. Studies have shown that the correct flow speed is 0.045 km/h or 0.028 miles/hour.

Using a hot fill solution for your ketchup bottles

Before filling, ketchup should be heated to no less than 88°C to avoid contamination. During the hot filling, both the product and the container are sterilized by heat. Hot ketchup is injected into a container that is then kept at high temperatures for a period of time to ensure that there are no bacteria in the food or in the packaging. After hot filling, ketchup should be cooled immediately to preserve the taste and flavor. Although hot filling of ketchup is considered safe for the shelf life, some manufacturers choose to perform a pasteurization process (another heating treatment) at 85-88°C.

Cap and close your ketchup bottles after filling

You can choose to pack your ketchup in pouches, sachets, tubes, or bottles and it’s important to close your package quickly after filling to avoid contamination or spilling. Capping or other closing systems such as seals are often installed in the same filling system. When filling glass or plastic bottles containers in line, crew caps, lug caps or snap-on are placed after filling up to the desired weight or height.

Which ketchup technology do you need?

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High shear emulsifier for food and pharmaceutical products

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Precise liquid cooling solution for food processing

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Continuous nut paste production line

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Industrial cutting system for fine emulsions

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Cleaning systems for food, pharmaceuticals, and cosmetics

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Continuous caramel process line

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Colloid mill for emulsifying and wet milling applications

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Laboratory homogenizer for viscous products

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Inline processing system for food and beverage production

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Compact production unit for liquid food products with varied viscosities

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Hygienic fluid storage tanks for food industry

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Aseptic thermal processor for high viscosity products

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Atmospheric blending vessel for r&d activities

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Direct steam infusion for high spore kill rate in sensitive food products

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Unpacker for return bottles

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Rotary weight filler for edible oil

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Tube filling solution for plastic and laminate tubes

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Heating and cooling system for food and dairy products

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High-shear inline mixer for lump-free products

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X-ray assisted empty bottle inspection

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Empty bottle inspector for beverage industry

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Stainless steel skids for food process integration

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Flash cooler sterilizer for tomato paste

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In-line mayonnaise emulsifying system

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Pneumatic dosers for variable density products

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Inline high-shear mixer for powders and liquids

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High-capacity inline mixer for dairy and beverages production

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Vacuum high shear mixer for medium to high viscosity products

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High-capacity manual mixer for industrial applications

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Bigbag filling system for powder and bulk materials

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Dense-phase powder conveying system

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Transfer hopper with stainless Pd pump for food processing

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Horizontal screw loader for food processing

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Tunnel for thermal treatment of packaged foods and beverages

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Leaf vegetable sorting and cooling system

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Industrial cooking kettles for food processing

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Robotic palletizer for material handling

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Precision size grader for tomatoes and round fruits

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Robotic case packers for bags and pouches

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Robotic handling systems for beverage containers and bins

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Industrial can seamers for food and beverage packaging

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Industrial spiral freezing system

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Sterilizers and pasteurizers for industrial food processing

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Aseptic fillers for liquid and viscous products

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Batch retorts for food sterilization and pasteurization

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Tomato processing crushing mill

Optimize your production line with efficient chopping and refining, ensuring uniformity and ...

Robotic depalletizers for bins

Efficiently optimize your warehouse space while ensuring precise and adaptable material handl...

Enzymatic inactivation system for fruits and vegetables

Achieve optimal product quality by maintaining vivid color, robus...

Energy efficient tomato evaporator

Achieve up to 98% steam savings in your evaporation process while ensuring minimal CO2 e...

High-precision rotary weight filler for edible oils and sauces

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Semi-automatic aseptic filler for single bags

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Continuous motion liquid filling and capping monobloc

Optimize high-speed liquid filling with seamless transitions from f...

Automatic piston fillers for liquid products

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Clean-in-place systems for biotechnology and pharma

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Digital torque viscometer for starch analysis

Experience rapid and precise starch gelatinization analysis with a compact, ...

Heater for enzymatic inactivation of fruit and vegetable pulp

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Top load and side load case packer with vision guided robotics

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Scraped surface sterilizer for high viscosity liquid products

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Ketchup production line

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Tomato processing plant for sauce and paste

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Industrial homogenizer for food and beverage applications

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Turbo extractors for tomato and fruit hot extraction

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Homogenizer for high viscosity emulsion and dispersion

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Industrial vacuum mixer and reactor for liquids

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Vacuum mixer reactor for liquids and semi-solids

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Cleaning system Cip for internal equipment maintenance

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In-line external homogenizer for industrial fluid processing

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Aseptic cooking line for industrial food processing

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Aseptic linear doypack filler

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Linear filler for preformed containers

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Checkweighers with chain conveyors for diverse package types

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Empty bottle inspection system for beverage industry

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Automatic Pet bottle blowing solution

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Automatic detergent shampoo filling solution

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Automatic edible oil filling & capping solution

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Automatic servo Pet bottle blower

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Automatic food cooking oil bottling solution

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Gravimetric filling solution for inconsistent density products

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Flexible bag-in-box filler for liquid and viscous products

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Plate heat exchanger sterilizer for food products

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Thousand-litre aseptic filler

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Double-wall scraped surface heat exchanger

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Scraped surface heat exchanger for viscous products

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Scraped surface evaporator for high-viscosity materials

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Gasketed plate heat exchangers for hygienic applications

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Scraped surface heat exchanger for high-pressure applications

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Vacuum cooker-cooler for jams and sauces

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Inline wet mill for mayonnaise emulsions

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Low-shear portable mixer

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High shear emulsifier for hygienic applications

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Automatic volumetric filler for liquid products

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Tamper evident heat tunnel for safety banding

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Rotary bottle rinser for high-speed production lines

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Auto-indexing filler for aqueous solutions and light oils

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Automatic timed flow volumetric filling machine

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Automatic labeler for low profile containers

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Tabletop labeler with integrated thermal printer for round containers

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High-speed bottle orientator

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Rotary capper for high-speed bottling

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Accurate net weight filling for liquid and semi-liquid products

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Customizable sanitary conveyor systems

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Cooling tunnel for Pet container hot fill cooling

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Semi-automatic overflow liquid filler

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Form, fill, and seal system for single-use pouches

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Automatic pressure sensitive labeling system

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Automatic capper for dual head o-ring chuck

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Accumulation turntable for bottling lines

Optimize your production line’s efficiency with a 42-inch diameter accumul...

Beverage thermal treatment systems

Optimize beverage production by ensuring precise thermal treatment, enhancing flavor sta...

Industrial swirl bath washer for sliced vegetables

Achieve optimal cleanliness with a delicate touch—this advanced swirl ...

Semi-automatic tray sealing for ready meals

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Automatic tray sealer

Maximize throughput and shelf life with our high-speed inline tray sealing solution, ideal for diverse ...

R&d vessels for research and development centers

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Clean-in-place system for diverse processing needs

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Basket tracking system for automated batch retort systems

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Aseptic processing system for food products

Streamline your food processing line with an efficient aseptic processing syst...

Uht sterilizer for dairy and high-viscosity products

Optimize your production of dairy alternatives and fruit-based drink...

Cold break system for tomato processing

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Juice extractors for variety of fruits and vegetables

Streamline your juice and puree production with advanced extraction...

Volumetric piston filler for liquid and viscous products

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Aseptic filler for juices and beverages

Ensure sterile packaging with precision. This aseptic filler offers high-speed, con...

Aseptic filler for packaged dairy and beverages

Ensure product sterility and extend shelf life efficiently with high-speed...

High shear mixer for dairy and personal care products

Achieve consistent emulsification and stable homogeneity with high ...

High shear test mixers for developing new products

Streamline product development with high shear test mixers, allowing y...

Bowl cutter and emulsifier for food processing

For food processors looking to achieve precise cutting, mixing, and emulsif...

Loose package conveyor systems for packaging lines

Optimize your packaging line operations with advanced conveyor systems...

Pre-cut hot-melt label applicator for bottles

Optimize efficiency and precision in your labeling process with this advance...

Large production autoclaves for laboratory and pharmaceutical use

Enhance your production line with our large autoclave...

Ultraclean filling monoblocks for food industry

Enhance product safety and quality with monoblocks designed for ultraclean...

Complete filling and closing line for food containers

Optimize your production line with a versatile solution that ensure...

Rotary gravity fillers for diverse liquid products

Achieve precise filling and optimal packaging efficiency for a wide ra...

Rotary piston fillers with plunger for viscous products

Optimize your filling process with high-speed, rotary piston fill...

Mixing vessel for liquid, sauce, and cream products

Maximize efficiency in your production line with a versatile solution...

Twin shaft mixers for fragile and high throughput applications

Maximize mixing efficiency and protect delicate materials...

Industrial sigma mixer extruder for homogeneous mixing and extrusion

Achieve precise mixing and seamless extrusion of d...

Horizontal flat pouching solution for foods and chemicals

Achieve precision in pouching liquids and powders with high-sp...

Stand-up pouch packaging for various industries

Elevate your packaging capabilities with a high-speed horizontal pouching ...

Side-mount agitator for large tank mixing

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Continuous motion liquid packaging system

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Complete mixing systems for industrial applications

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Complete mixing solution for food, cosmetics, and chemical industries

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Mechanical homogenizer for fine cutting and emulsifying

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Industrial milling systems for food processing

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Multifunctional industrial food mixer

Efficiently handle complex food processing tasks from mixing to homogenizing with a m...

Multifunctional cheese and sauce processor

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Multifunctional industrial mixer for processed cheese and sauces

Optimize your batch production with a versatile solutio...

Viscous and liquid product processor

Optimize your production of viscous slurries and liquid formulations with a versatile ...

Automated sandwich production line

Optimize your sandwich production with high-speed automation that effortlessly handles d...

Tubular pasteurizers for fruit pulp and tomato concentrate

Enhance your fruit and tomato product preservation with effic...

High pressure aseptic sterilizer for tomato paste

Ensure your tomato paste achieves optimal safety and quality with a hig...

Aseptic sterilizers for fruit concentrates and pulp

Optimize your fruit processing by maintaining product quality and she...

Aseptic filler for fruit juices and purees

Ensure product integrity and shelf stability with a versatile filler designed t...

Batch evaporators for fruit juice and tomato concentration

Achieve high-quality fruit and tomato concentrates while pres...

Coconut processing line for green coconut water and cream

Enhance your coconut processing with a fully automatic line th...

Aseptic filler for fruit juice and puree

Ensure optimal product safety and quality with this aseptic filler, designed to ha...

Rotary cup filling and closing system

Maximize production efficiency with a system that offers precision filling and secure...

Forming, filling, and sealing system for liquid food products

Achieve precise portion control and versatile packaging wi...

Electric tomato squeezer for large-scale production

Optimize your tomato processing with this high-capacity electric sque...

Tomato squeezer for efficient food processing

Efficiently transform raw tomatoes and other fruits into smooth sauces and p...

Electric tomato squeezer for family and small community use

Ideal for crafting homemade sauces and preserves, this elect...

X-ray inspection for tall packages in cans and bottles

Ensure your production line detects foreign objects in tall packag...

X-ray detection for food inspection

Ensure product integrity in high-speed packaging lines by detecting metallic and non-me...

Horizontal form-fill-seal systems for pouch packaging

For production lines that demand efficient pouch creation, these hi...

Automatic tube filling for multi-color products

Achieve precision in multi-color product packaging with seamless co-extrus...

Automatic tube filling solution for medium to high volume production

Boost your production line efficiency with a robus...

Continuous sugar dissolver for beverage and food production

Efficiently dissolve crystalline sugar in water up to 65°Bri...

Food pasteurizer for prepared foods

Optimize your prepared food production with precise temperature control and automated o...

Drum unloader for liquid ingredients

Streamline the unloading of viscous liquid ingredients with advanced water injection t...

Coiled heat exchanger for high viscosity products

Efficiently handle high-pressure, viscous product heating and cooling w...

Tubular heat exchanger for food processing

Optimize energy consumption and ensure unparalleled food safety during heat tre...

Homogenizer for high-capacity food processing

Achieve superior emulsification and suspension handling with this high-press...

Powder feeder for consistent and accurate dosing

Ensure precise powder dosing with high hygiene standards to maintain prod...

Continuous ultra-high temperature treatment for prepared food products

Optimize your prepared food production with cont...

Continuous sugar dissolver for beverage production

Optimize your production line with a system that efficiently dissolves...

Ultra-high temperature processor for premium liquid foods

Achieve superior product quality and flexibility with advanced...

Efficient pasteurizer for prepared foods

Achieve precise heat treatment and reduce product waste with a modular pasteurizat...

High shear mixer for dairy and beverage industry

Achieve consistent product quality with a high shear mixer, enabling seam...

High shear mixer for smooth or particulate food products

Achieve consistent quality in diverse food products with precise...

Batch mixer for soft drinks ingredients

Effectively manage diverse ingredient formats with a high-performance mixing system...

High-pressure homogenizer for dairy and beverage products

Achieve optimal product consistency and extend shelf life with...

Autonomous ingredient dissolver for high volume dry ingredient mixing

Streamline your production by seamlessly mixing d...

Batch dissolver for sugar or dextrose

Efficiently dissolve crystalline substances like sugar and dextrose with precision, e...

Industrial plate heat exchanger for food processing

Ensure consistent product quality with precise temperature control an...

Aseptic tank for blending and buffering

Optimize your production line with a secure aseptic tank that ensures precise in-li...

Liquid sugar storage tank

Ensure seamless liquid sugar management in your production line with advanced storage solutions de...

Compact filling system for retortable carton packages

Simplify your production of ready meals and soups with a space-savi...

Filling system for gable top packages

Achieve precise, cost-effective filling with reduced energy consumption for chilled l...

Compact aseptic filling solution for versatile production

Maximize production line efficiency with a compact filling sys...

Versatile filling system for aseptic packaging

Achieve seamless integration in high-speed aseptic packaging with this flex...

Aseptic filling solution for liquid food packaging

Optimize liquid food production with advanced aseptic filling, ensurin...

Automatic liquid filling solutions for various containers

Ensure precise liquid packaging for diverse container types, e...

Manual monoblock for filling and capping spouted pouches

For those handling liquid or semi-dense products, this manual mo...

Manual filling and capping for spouted pouches

Optimize your production line with a versatile solution for filling and cap...

Manual filler and capper for spouted pouches

Easily manage filling and capping for flexible pouches with precise volumetri...

Accurate volumetric filler for liquid and semi-dense products

Achieve precise dosing and filling of various liquid and s...

Bench-top piston filler for liquid and semi-dense products

Optimize your filling precision with a versatile piston fille...

Tomato paste processing line

Streamline your tomato processing with our comprehensive production line, ensuring high-quality...

Mango juice production line

Streamline your mango juice production with a complete solution that efficiently transforms fres...

Colloid mills for shearing and mixing in food processing

Optimize your liquid formulations with precise colloid mills, en...

Scraped surface heat exchangers for high viscosity products

Ideal for continuous processing, these heat exchangers effic...

Deaerator for liquid food products

Enhance product quality by efficiently removing air and preserving vital aromas in liqui...

Pilot plants for small-scale viscous product processing

Optimize your product development with pilot plants designed for ...

Integrated stretch-blow moulding, filling, and capping system for still liquids

Streamline your bottling process with ...

Laboratory in-line mixer for precise mixing and reproducibility

Achieve precise laboratory-scale mixing with rapid proce...

Linear blowing systems for Pet bottle production

Ideal for producers seeking versatile container solutions, this system en...

High shear mixer for efficient particle size reduction

Achieve rapid and precise blending and particle reduction in your ...

High shear lab mixer for laboratory work and r&d

Achieve unparalleled precision and consistency in laboratory and pilot-sc...

Dosing system for packaging lines

For producers looking to optimize their packaging lines, this dosing system offers precis...

Aseptic filling technology for dairy products

Ensure product integrity and extend shelf life with a high-speed aseptic fil...

Mayonnaise production line

Streamline your high-capacity mayonnaise production with precise mixing, emulsifying, and pasteur...

Automated sauce production lines

Streamline your sauce production with flexible lines designed for rapid recipe changeovers,...

Automated mayonnaise and dressing production line

Ensure the consistent quality of your mayonnaise, dressings, and sauces...

Blow-fill-cap solution for low/medium batch production

Streamline your production line with a compact blow-fill-cap syste...

High hygienic filler for chilled beverages

Enhance cold beverage production with a modular, hygienic filler offering chemi...

Yoghurt and dairy desserts filling solution

Maximize efficiency in filling and sealing multi-product dairy desserts and be...

Baby food production line

Ensure optimal safety and precision with this production line, designed for processing delicate ba...

Ketchup manufacturing line

Streamline your sauce production with precision-engineered efficiency, allowing for seamless reci...

High-speed moisture analyzer for liquid and pasty samples

Ensure precise moisture analysis with rapid microwave drying, ...

Vacuum process system for food product mixing and emulsifying

Optimize your production of sauces, dressings, and condime...

Skid mounted process plant

Simplify your production setup with skid-mounted process plants, designed for quick installation ...

High pressure plunger pump for continuous food processing

Achieve consistent texture and quality in spreads and sauces w...

Industrial Sauce Homogenization and Emulsifying System

Texture and consistency are critical to foods with delicate compos...

Homogenization and emulsifying system for fine foods

Texture and consistency are critical to foods with delicate composit...

Marmalade and Jam Processing Machine

When producing jams and marmalades, preserving the natural flavours, aromas and colors...

Autoclave sterilizer for food cans and jars

An autoclave is a must-have machine for canned food production lines. It perfo...

Shrink wrapping machine for PET bottles

During a shrink-wrapping process, a change of reel can slow down the production cyc...

Jam pasteurizer with temperature control

Microorganisms and pathogenic forms in fresh fruit jams can shorten storage time. ...

High speed carton closing machine

Choosing a carton closing machine becomes a significant consideration when the closing of...

Industrial vacuum cooker

Batch cookers can be highly inflexible and inefficient, relying on maximum fill levels to operate we...

Display tray cartoner machine

Packaging products usually require a great deal of flexibility to comply with demand from mark...

Automatic filling machine for sauce

Traditional sauce filling units can struggle to maintain a high quality of output in ca...

Tunnel pasteurizer for beverage

In the beverage industry, beverages need to be pasteurized in order to destroy pathogens, an...

High pressure industrial homogenizer

For any industrial pharmaceutical process that relies on high pressure homogenization ...

Pilot high pressure homogenizer

For maximum value, a high-pressure homogenizer that’s suitable for both laboratory and pilot...

Pipeline metal detector for sauces

Ensuring liquid and viscous products such as sauces, soups, juices and meat are contamin...

Vacuum based homogenizer

When producing liquid and viscous products such as mayonnaise, sauces, dressings and ketchup it’s vi...

sauce cooking mixer machine

Universal Mixer and Cooker for Sauces

Sauce cookers and mixing machines have traditionally been designed to suit one proces...

Modular HFFS Machine

A large range of sizes and types is available, with traditional horizontal form fill and seal machines b...

HFFS machine with servo-control system

Traditional HFFS machines use mechanical cams to drive the production path through t...

High Speed Premade Pouch Packaging Machine

Pre-made pouches can be problematic for traditional cam-driven mechanical HFS m...

Retort Pouch Packaging Machine

A wide variety of products that were previously canned are now able to be more economically p...

Versatile bottle sorting system

Quality bottle sorting machine and inspection system which can be put to use not only after ...

Bag-in-Bag machine

If you are looking for a compact packing machine that packs multiple smaller packs in one master bag; this...

Stickpack Machine

If you are looking to pack your product into stick packs from 17 x 40 mm to 100 x 200 mm in size, you may b...

Sachet Machine

If you want to pack into eye-catching 4-side sealed sachets between 40×50 mm and 250×200 mm in size, ...

Shrink sleeve applicator - 600 per minute

Several industries require the flexible addition of shrink sleeves to containers...

In-line tamper evident applicator head

Integrating tamper protection equipment into an existing production line means addit...

Shrink sleeve applicator - 800 per minute

High speed, in-line shrink sleeving systems require dual head capability with hi...

Advanced auto-steam shrink system

Design and development of shrink sleeves could be made much easier if small batches of sa...

Premium steam tunnel for sleeve application

Maximum flexibility in terms of pressure, temperature and ramp setting and adj...

Shrink tunnel for applying sleeves to different containers

Maximum flexibility is required when setting pressure and dir...

Tamper-evident sleeve applicator for caps

Reliability, continuity and changeover time are key success factors for tamper-e...

Energy efficient tunnel for sleeve application

Hot air application of shrink sleeves is much more efficient than tradition...

High-frequency fill level controller

In terms of high-frequency technology, the fill level detection is considered a standa...

Empty bottle shape, colour and size sorting system

Accurate bottle sorting system that differentiates between the bottles...

MPAC Vento_i

Smart Industrial Sauce Cartoning System

Large volume producers of sauces and ready meals continuously pack different produc...

Batch processing system for emulsions and suspensions

Emulsions enhance foods with a creamy mouthfeel and richer flavors....

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