Evaporator for pulpy juice concentration

Achieve efficient concentration with reduced energy consumption, thanks to innovative flow designs that maintain product quality while minimizing operational costs. Ideal for preserving delicate flavors and textures in juice and fruit processing applications.

Reduces Energy Consumption in Juice Concentration

The ECO-ENERGY Evaporator from FBR ELPO revolutionizes fruit and juice concentrate processing by significantly cutting energy usage through its unique forced circulation design. Utilizing low-power product circulation pumps and a nebulized water condensing system, it decreases electrical consumption while maintaining condenser cleanliness. Ideal for producing high-quality tomato paste, fruit concentrates, and clarified juices, it supports production capacities from 50 to 2,000 tons per day and is PLC-controlled for seamless integration into continuous, automated operations. Its construction ensures minimal residence time and low process temperatures, preserving the organoleptic qualities of delicate products. With options in stainless steel for enhanced durability and a centrifugal pump for efficient water extraction, the system is designed for easy maintenance and customization to meet specific production needs.

Benefits

  • Cuts energy usage by optimizing motor control, reducing operational costs.
  • Preserves product quality by minimizing residence time and maintaining low process temperatures.
  • Facilitates seamless production integration with PLC-controlled automation.
  • Simplifies maintenance with easy access to components and a self-cleaning condenser design.
  • Customizable for diverse fruit concentrate applications, enhancing production versatility.

General


Applications
Pulpy juice,Tomato processing,Clarified juice,Fruit processing,Fruit concentrates,Juices
End products
Ketchup,Peach puree concentrate,Apple juice,Mixed fruit blend,Pineapple juice,Orange juice,Strawberry pulp,Clear grape juice,Blueberry concentrate,Clarified apple juice,Tropical fruit cocktail,Marinara sauce,Tomato paste,Mango nectar
Steps before
Receiving,Sorting,Destoning,Enzymatic Inactivation,Juice Extraction
Steps after
Sterilization,Aseptic Filling,Aroma Recovery
Input ingredients
pulpy juice,clear juice,fruit concentrates,de-pulped products
Output ingredients
concentrated juice,aromatic condensate,evaporated water
Market info
FBR ELPO is known for its expertise in manufacturing industrial equipment, specializing in engineered-to-order solutions for food and beverage processing, particularly in thermal processing and aseptic technology, and holds a strong reputation for innovation and reliability in the market.

Technical Specifications


Capacity
50 t/24h to 2,000 t/24h
Capacity
1,000 l/h to 50,000 l/h of evaporated water
Evaporation capacity
2,500 L/h
Number of Effects
1 to 6
Automation
Single control board
Steam Condenser Type
Surface type
Aromatic Condensate Recovery
Aroma recovery unit

Operating Characteristics


Working mechanism
Forced circulation / Falling film
Integrated steps
Pre-assembled system
Energy efficiency
Reduces electricity consumption
Product type capability
Pulpy concentrates / Clear juice
Control system
Single control board
Residence time
Very low
Process temperature
Very low

Material Compatibility


Corrosive resistance (e.g. acids)
Stainless steel

Physical Characteristics


Machine footprint
Reduced overall dimensions
Main construction material
Stainless steel
System configuration
Pre-assembled
Evaporation effect
Multiple Effects (1 to 6)
Pump type
Centrifugal pump
Energy System
Eco-Energy with nebulized water condensing
Control panel type
Single control board
System access
Easy access for maintenance

Custom Options


Control panel type
Single control board
Configuration type
Forced circulation / Falling film
Construction material
Stainless steel
Plant size
Compact footprint
Maintenance access
Easy access to all components