Inline wet mill for mayonnaise emulsions
Eliminate the challenges of achieving stable, uniform emulsions in your sauces and dressings with an inline solution designed for continuous, high-speed operation, offering seamless shear adjustments and superior handling of low-fat or egg-free recipes.
Emulsifies and Homogenizes Sauces and Dressings
The Admix Mayomill is a cutting-edge inline wet milling device specifically engineered for the rigorous demands of blending and emulsion stabilization in the food and beverage industry. This device stands out due to its continuous operation capabilities, designed to emulsify and homogenize not only traditional mayonnaise and dressings but also egg-free and low-fat alternatives. The Mayomill operates without the need for manual gap adjustments; its nine individually optimized shear points allow for precise shear rate control through electronic RPM adjustments, enhancing process flexibility and product consistency. With a capacity of up to 110 gallons per minute, it supports significant throughput while maintaining uniform particle size distribution.
The Mayomill is constructed for robust processing and is fully CIP-able, drastically reducing cleaning time and maintenance costs by eliminating manual disassembly. Its seals are engineered to withstand pressures up to 725 PSI, reducing downtime and increasing filler efficiency. Ideal for applications spanning sauces, salad dressings, and whipped formulations, the Admix Mayomill is a versatile, reliable solution for manufacturers looking to optimize production line efficiency while maintaining product quality.
Benefits
- Increases production efficiency with continuous and high-speed operation.
- Reduces cleaning labor and costs with a fully CIP-able design.
- Enhances product quality by maintaining consistent emulsion stability.
- Lowers maintenance expenses with seals rated for high pressure, reducing leakage risks.
- Offers flexibility for cost reduction in formulations with adjustable shear rates.
- Applications
- Sauces,Egg-free recipes,Whipped dressings,Salad dressings,Condiments,Dressings,Mayonnaise,Emulsions,Low fat formulas
- End products
- Barbecue sauce,Bearnaise sauce,Low-fat mayonnaise,Caesar salad dressing,Hollandaise sauce,Traditional mayonnaise,Aioli,Blue cheese dressing,Tartar sauce,Creamy salad dressing,Vinaigrette dressing,Mustard,Ketchup,Thousand island dressing,Egg-free mayonnaise,Vegan mayonnaise alternatives,Reduced-fat dressings,Ranch dressing,Sandwich spreads
- Steps before
- Mixing,Emulsification
- Steps after
- Packing,Filling
- Input ingredients
- mayonnaise,salad dressings,oil,egg yolk,soybean oil
- Output ingredients
- stable emulsion,uniform emulsion,mayonnaise with reduced egg content,mayonnaise with reduced oil content
- Market info
- Admix is known for its expertise in advanced mixing and blending technology for industrial applications, offering engineered-to-order solutions with a reputation for high-quality equipment and innovative design.
- Capacity
- Up to 110 GPM
- Pressure Rating
- 725 PSI
- Shear Rate Adjustments
- Electronically via RPM control
- Particle Size Reduction
- 3-5 microns
- Viscosity Handling
- 300,000+ CPS
- Continuous Operation
- Designed for 24/7 use
- Working Mechanism
- Rotor-stator
- Integrated Steps
- Mixing,Emulsifying,Homogenizing
- CIP Capability
- Yes
- Batch vs. Inline
- Inline Continuous
- Shear Rate Adjustability
- Electronic RPM Adjustments
- Automation Level
- PLC Control
- Throughput Capacity
- Up to 110 GPM
- Cleanability
- Clean-In-Place (CIP) capable
- Density/particle size
- 0.5–2.5 g/cm³ / 3–5 µm
- Temperature Sensitivity
- Dependent on egg and oil mixture
- Discharge method
- Inline continuous flow
- Control panel type
- Electronic speed control
- Control panel type
- Touchscreen / PLC
- Integration possibilities
- SCADA / PLC compatible
- Shear rate adjustments
- Electronic speed control
- Sealing system
- Advanced mechanical seals