Inline wet mill for mayonnaise emulsions
Reducing costs and maintaining consistency in mayonnaise and salad dressing production can be challenging with the rising popularity of low-fat and egg-free recipes. Achieving stable emulsions with traditional colloid mills often results in high maintenance costs and production inefficiencies.
Enhances emulsion stability and reduces maintenance
The Admix MayoMill is an inline wet mill designed for the efficient production of mayonnaise and other emulsified dressings. Unlike conventional colloid mills, the MayoMill can operate continuously 24/7, eliminating common issues such as problematic cleaning and shear rate adjustments. The MayoMill features superior mechanical seals rated at 725 PSI, preventing downtime caused by seal failures. It allows precise shear rate adjustments electronically via speed control without gap adjustments, ensuring consistent emulsion quality. The fixed gaps optimize shearing, enhancing emulsification for both conventional and cost-reduced formulas. This innovative design reduces the viscosity issues and over-pressurization problems typical with traditional mills. Moreover, the MayoMill is clean-in-place (CIP) compliant, drastically reducing manual cleaning time and associated costs.
Benefits
- Consistent emulsion stability, minimizing the risk of separation
- Reduced manual cleaning time and associated labor costs
- Higher operational efficiency with 24/7 capability
- Superior mechanical seals prevent downtime
- Precise and easily adjustable shear rate control