Blending system for fine adjustment of original gravity in beer

Ensure precise control over your beer’s original gravity and CO2 levels, optimizing product quality and boosting production capacity while minimizing resource usage.

Blends and Adjusts Beer Gravity and CO2

The Innopro High Gravity Blending System by KHS Group is engineered for breweries and beverage manufacturers seeking precise blending and CO2 adjustments. This system uniquely doses beer and deaerated water with high accuracy to ensure exact original gravity and CO2 levels. It supports a range of applications, from lager and stout to non-alcoholic beverages, enhancing product quality across various liquids.

Capable of producing up to 1,400 hectoliters per hour, it integrates seamlessly into high-speed, continuous operations, optimizing both resource usage and production efficiency by reducing energy and water consumption. The system utilizes precise KHS measurement technology to maintain consistent product quality and is designed for easy integration into your existing production line, allowing for enhanced production planning and minimized operational costs. Its robust design ensures reliable long-term performance, while customization options and engineering support streamline adaptation to specific process requirements.

Benefits

  • Increases production efficiency with precise control of original gravity and CO2 levels.
  • Minimizes energy and water usage, lowering operational costs.
  • Enhances product quality by ensuring consistent blending accuracy.
  • Supports diverse beverage applications, from alcoholic to non-alcoholic varieties.
  • Seamlessly integrates into existing high-speed, continuous production lines.

General


Applications
Food,Wine,Milk,Nonfood,Iced tea,Spirits,Juice,Soft drinks,Beer,Sparkling wine
End products
Non-alcoholic beer,Lemon iced tea,Carbonated white wine,Orange juice,Almond milk,Pilsner beer,Vodka,Ipa beer,Apple juice,Lager beer,Peach iced tea,Stout beer,Mustard,Liquid soap,Blended whiskey,Household cleaning agents,Carbonated rosé wine,Flavored sparkling water,Cola beverages,Pasteurized milk,Fruit-flavored soft drinks,Tomato ketchup
Steps before
Purification,Mashing,Wort Process,Deaeration
Steps after
Sterilization,Packing,CO2 Adjustment,Quality Control
Input ingredients
beer,deaerated water,original gravity,CO2,energy,raw materials
Output ingredients
beer with adjusted original gravity,beer with adjusted CO2 content,increased beer production,minimized energy and water consumption
Market info
KHS is known for manufacturing innovative filling and packaging systems for the beverage, food, and non-food industries, renowned for their engineering expertise, high-quality standards, and sustainable solutions in ensuring efficient production processes.

Technical Specifications


Maximum Output Capacity
1,400 hectoliters/hour
Dosing Accuracy
High accuracy
Original Gravity Adjustment
Precise
CO2 Adjustment
Precise
Automation
Optimized blending ratio control
Energy Consumption
Minimized

Operating Characteristics


Blending system type
High Gravity Blending (HGB)
Batch vs. continuous operation
Continuous
Automation level
PLC-controlled
Dosing accuracy
High accuracy dosing
Energy efficiency
Minimized energy use
Output capacity
1,400 hectoliters/hour
Process integration
Inline integration
Cleaning method
CIP capability
Original gravity adjustment
Fine adjustment implemented

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Viscosity
High/Low
Container Type and Size
PET/Glass
Carbonation Level
Low/High

Physical Characteristics


Machine footprint
Compact
Output capacity
1,400 hectoliters/hour
Control panel type
PLC-controlled
Discharge method
Ratio-controlled blending

Custom Options


Control panel type
PLC-controlled interface
Integration possibilities
Process integration
Compact footprint
Space-efficient design
Discharge method
Automatic precision dosing