Rejection system for standing bottles and cans
Ensure seamless quality control by precisely rejecting defective bottles and cans without damaging containers, optimizing handling efficiency in high-speed production lines.
Rejects and Redirects Defective Bottles and Cans
The Innocheck GRS Rejection System from KHS Group is a robust solution for efficiently managing the integrity of your product line. This system excels by using non-pneumatic ejection fingers synchronized with conveyor speed, gently guiding rather than impacting containers. With an impressive capacity of up to 72,000 bottles per hour, it seamlessly handles a wide array of containers, including glass and PET bottles, cans, jars, and plastic containers, suitable for industries like beverages and food production. The system’s rugged, enclosed cartridge design minimizes wear and maintenance needs while ensuring reliable operation. Offering both single and dual rejection points, it integrates effortlessly into existing lines without disrupting continuous, high-speed operations. Its innovative design cuts operational costs and maintenance requirements, making it a sustainable choice for high-volume manufacturers. Available configurations can be tailored to meet specific production needs, supported by KHS’ comprehensive engineering services.
Benefits
- Ensures product quality by reliably rejecting defective containers.
- Reduces maintenance costs with non-pneumatic design minimizing wear.
- Enhances production continuity with high-speed operation up to 72,000 units per hour.
- Lowers operational costs through efficient, energy-saving mechanisms.
- Adapts to diverse production lines, supporting various container types and sizes.
- Applications
- Food,Beverages,Liquid food,Wine,Milk,Nonfood,Iced tea,Spirits,Still water,Homecare products,Juice,Soft drinks,Beer,Sparkling wine
- End products
- Red wine,Powdered milk drinks,Bottled iced tea,White wine,Whole milk,Bottled shampoo,Mineral water,Skimmed milk,Orange juice,Sparkling water,Energy drinks,Pilsner beer,Tomato sauce,Cola soft drink,Lemonade soft drink,Prosecco sparkling wine,Canned vegetables,Bottled cleaning solution,Flavored water,Apple juice,Lager beer,Canned iced tea,Ketchup,Liquid soap,Canned soups,Plastic containers for detergent,Whiskey spirits,Champagne sparkling wine,Vodka spirits
- Steps before
- Inspection,Filling,Labeling
- Steps after
- Packing,Secondary packaging
- Input ingredients
- standing bottles,standing cans,defective bottles,defective cans,PET bottles,glass bottles,jars,plastic containers
- Output ingredients
- rejected bottles,rejected cans,redirected containers,non-defective bottles,non-defective cans
- Market info
- KHS is known for manufacturing innovative filling and packaging systems for the beverage, food, and non-food industries, renowned for their engineering expertise, high-quality standards, and sustainable solutions in ensuring efficient production processes.
- Rejection speed
- Matches conveyor speed
- Capacity
- 72,000 bottles per hour
- Rejection points
- One or two (GRS I and GRS II)
- Container type compatibility
- Glass,PET bottles,cans,jars,plastic containers
- Automation
- Electrical trip mechanism
- Non-pneumatic design
- Reduces operating costs
- Rejection Mechanism
- Non-pneumatic ejection fingers
- Automation level
- Electrical trip mechanism
- Batch vs. continuous operation
- Continuous
- Handling Capacity
- 72,000 bottles per hour
- Maintenance Requirement
- Low maintenance due to non-pneumatic design
- Product Handling
- Gentle handling with guided ejection
- Compact Footprint
- Yes
- Control panel type
- PLC-controlled