High shear mixer for dairy and personal care products
Achieve consistent emulsification and stable homogeneity with high shear mixing, ensuring efficient powder wetting and air removal directly within your batch process for enhanced texture and product quality.
Mixes and Emulsifies High-Viscosity Products
The GEA BATCH FORMULA® PRO High Shear Mixer is engineered to streamline your manufacturing processes across food, beverage, dairy, home, personal care, and pharmaceutical industries. This mixer employs a high shear mixing device to rapidly wet and emulsify powders and liquids, producing consistent, homogeneous end-products like salad dressings, protein shakes, and anti-dandruff shampoos. Available with vacuum capabilities, it efficiently deaerates and homogenizes mixtures, enhancing product stability and shelf-life. Suitable for batch operations, this equipment reduces energy consumption while maintaining high throughput and smooth integration with existing processing lines. Featuring hygienic designs and CIP capability, it ensures easy maintenance and compliance with industry standards.
Benefits
- Enhances product quality by producing consistent, stable emulsions.
- Decreases energy use and operation time with efficient one-pot processing.
- Minimizes labor with automatic batch operations and easy integration.
- Improves product stability with effective deaeration and powder wetting.
- Simplifies cleaning processes, reducing downtime with CIP capabilities.
- Applications
- Sauces,Sweetened condensed milk,Plant-based food,Processed cheese,Home,Protein-based drinks,Dairy,Cream cheese,Lotions,Pet food,Shampoos,Flavors and fragrances,Creams,Coffee and tea whiteners,Beverages,Personal care products,Yoghurt-based drinks,Nutritional formula,Ketchups,Mayonnaise
- End products
- Vegan cheese,Soy-based baby formula,Barbecue sauce,Vegan yogurt,Eggless mayonnaise,Yogurt drinks,Cappuccino creamer,Protein bars,Almond milk,Vanilla extract,Mascarpone cheese,Tomato sauce,Anti-dandruff shampoos,Whey protein shakes,Salad dressings,Evaporated milk,Cat food,Moisturizing creams,Iced tea,Dog food
- Steps before
- Emulsification,Powder Blending,Ingredient Preparation,Pre-heating
- Steps after
- Sterilization,Filling,Packaging,Cooling
- Input ingredients
- dressings,soups,sauces,beverages,dairy products,home care products,personal care products,nutritional formula,flavors,fragrances,coffee whiteners,tea whiteners,cream cheese,processed cheese,yoghurt-based drinks,protein-based drinks,ketchups,mayonnaise,lotions,creams,shampoos,sweetened condensed milk,plant-based food,pet food,powders,liquids,oil
- Output ingredients
- homogeneous products,stable emulsions,uniform mixtures,highly stable product,small oil droplets
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Mixing technology
- High shear
- Vacuum capability
- Available
- Powder introduction
- Under vacuum
- Homogenization
- Yes
- Emulsion stability
- High
- Automation type
- Plug,Play
- Cleaning process
- CIP
- Energy usage
- Reduction
- Batch process
- Yes
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP / Manual
- Cleaning method
- CIP
- Energy efficiency
- Optimized energy use
- Air incorporation control
- Yes
- Changeover time
- Reduced
- Cleanability
- Clean-in-place (CIP)
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Tank shape
- Slanted
- Tank size
- Not specified
- Compact footprint
- One-pot solution
- Discharge method
- Outlet at lowest point
- Control panel type
- Plug,Play automation
- Vacuum Capability
- Available with or without vacuum
- Powder Introduction Method
- Introduces powder under vacuum
- Integration Flexibility
- Manual or by bin lifter
- Test Unit Availability
- Available as a test unit
- Included Features
- Direct steam injection,agitator,knife/cutter
- Automation
- Plug,Play automation
- Insulation Type
- Dimple jacket/insulation
- Operational Configuration
- One-pot process