High-capacity manual mixer for industrial applications
Optimize your mixing process with a highly efficient, manually operated mixer designed for precise dispersion and homogenization, ensuring a smooth and stable product.
Mixes and Homogenizes Powders into Liquids
The BasicMaster from Daniatech is a versatile high-shear manual batch mixer designed to streamline your production process, whether you’re manufacturing dairy, plant-based beverages, or personal care products. It achieves exceptional mixing by manually introducing powders into liquids, creating a controlled vortex for rapid air separation and homogeneous dispersion. This mixer excels in producing infant formula, flavored milk, and vegan cheese, among others, and handles viscosities up to 2000 cP with ease. Depending on configuration, it operates as a batch or in-line mixer, with integration facilitated by options like an MCC panel with frequency inverters. Remarkably, this unit is optimized for energy efficiency, requires minimal maintenance, and supports hygienic design standards in compliance with EHEDG. For adaptable use, the BasicMaster not only reduces energy consumption but also comes with customizable features, such as additional top inlets and load cells, to tailor-fit your processing requirements.
Benefits
- Enhances product stability with rapid air separation and homogeneous dispersion.
- Minimizes operational costs due to low maintenance requirements.
- Increases energy efficiency, supporting sustainable production goals.
- Offers flexibility with batch or in-line mixing capabilities.
- Complies with hygienic design standards, ensuring safe processing.
- Applications
- Food,Beverages,Plant-based beverages,Sauces,Soups,Personal care,Pet food,Confectionary,Condiments,Biotech,Dairy
- End products
- Ketchup,Chocolate syrup,Face creams,Sweetened condensed milk,Vegan cheese,Tomato soup,Probiotic cultures,Infant formula,Custard,Oat milk,Almond milk,Salad dressings,Cream cheese,Shampoo formulations,Wet dog food,Flavored milk
- Steps before
- ingredient preparation,manual ingredient addition,ingredient weighing
- Steps after
- homogenization,spray drying,pumping,packaging
- Input ingredients
- powder,liquid,sugar,milk-based powders,ingredients for mixing
- Output ingredients
- homogeneous product,lump-free mixture,product for spray drying,soft drinks,ice cream mix,sugar solutions,dissolved stabilisers,syrup,slurries,soups,recombined milk-based products
- Market info
- Daniatech specializes in manufacturing industrial mixers and processing equipment, known for innovation and high-quality engineering, specifically within the food, beverage, and pharmaceutical industries. Their solutions are tailored to improve efficiency and performance in production processes.
- Mixer effect
- 11–90 kW
- Powder capacity
- 50–300 kg/min
- Product density
- 1–1.35 kg/l
- Viscosity
- 1–2000 cP
- Batch vs. continuous
- Batch or inline
- Dimensions (H x W x D)
- 2200 x 1200 x 900 mm – 4600 x 2600 x 2200 mm
- Shipping weight
- 500–1700 kg
- Shipping volume
- 2 m³ – 21 m³
- Outlet size
- Ø51 – Ø76 mm
- Cleanability
- Hygienic design in compliance with EHEDG
- Automation
- Manual operation
- Working mechanism
- Manual operation with controlled vortex
- Batch vs. inline operation
- Batch or inline
- Air incorporation control
- Minimum air incorporation
- Automation level
- Minimal automated control
- Cleaning method
- Hygienic design with optional CIP
- Energy efficiency
- High-energy efficiency design
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Viscosity
- 1-2000 cP
- Foaming
- Minimal air incorporation
- Product Stability
- Highly stable and homogeneous
- Compact footprint
- Yes
- Control panel type
- Manual with minimal automation
- Discharge method
- Butterfly valve
- Control panel type
- MCC panel with frequency inverters
- Discharge method
- Bigbag Discharge Master
- Outlet pump
- Equipped with frequency converter for inline mixing
- Extra top inlet
- Available as an option
- Sack delivery chute
- Available as an option
- Load cells
- With transmitter in stainless steel box
- Insulated jacket
- Available as an option
- Motors
- Other options like NEMA on request
- ATEX certification
- Available as an option