Bowl cutter and emulsifier for food processing
For food processors looking to achieve precise cutting, mixing, and emulsifying in one versatile machine, this solution offers high-speed efficiency and consistency, perfect for developing diverse products from sausage to vegan alternatives.
Cuts, Mixes, and Emulsifies Food Products
The GEA CutMaster Gen3 from GEA redefines efficiency in food processing with its multifunctional capabilities in cutting, mixing, and emulsifying a variety of food products. This equipment excels with its GEA TopCut VSH knife head technology, achieving cutting speeds up to 162 m/s for consistent particle reduction and product uniformity. Ideal for producing bratwurst, tofu burgers, and cheddar cheese spread, the CutMaster Gen3 supports a wide range of applications, including sausage production, meat alternatives, and processed cheese.
Offering bowl volumes from 200 to 750 liters, it handles various batch sizes with ease, while the intuitive CutControl Pro Touch system and External Recipe Editor enhance automation and precision in operations. Designed with a compact, hygienic footprint, the unit includes a sealed product area and raised bowl edges for optimal hygiene and easy cleaning.
Energy efficiency is optimized by the standard AC motors ranging from 103 kW to 230 kW, ensuring reduced operational costs. Constructed with robust materials that cater to high sanitary standards, the machine is suitable for intense demands in food processing while providing exceptional durability and corrosion resistance. For seamless integration into production lines, optional cooling and dosing functions are available to further extend the machine’s flexibility and capability, making it an indispensable asset for advanced food processing facilities.
Benefits
- Increases productivity with high-speed cutting up to 162 m/s.
- Reduces labor costs through advanced automation and remote monitoring.
- Ensures product quality with integrated batch consistency controls.
- Enhances hygiene with a 3-A certified design for quick cleaning.
- Expands production flexibility for diverse food products, from meats to vegan alternatives.
- Applications
- Sauces,Pork,Meat-replacement products,Vegan products,Processed cheese,Vegetarian products,Hams,Meat alternative,Poultry,Sausages,Beef,Salami,Fish
- End products
- Chicken nuggets,Vegan cheese slices,Lentil patties,Pepperoni,Prime rib,Soy protein isolates,Jackfruit pulled pork substitute,Bratwurst,Cheddar cheese spread,Prosciutto,Tofu burger,Tuna salad,Bacon,Tomato ketchup
- Steps before
- Grinding,Pre-mixing,Ingredient preparation
- Steps after
- Packing,Further processing,Emulsion distribution
- Input ingredients
- sausage ingredients,fish,poultry,pork,beef,vegan ingredients,vegetarian ingredients,meat-replacement materials,processed cheese ingredients,sauce ingredients,basic food processing ingredients
- Output ingredients
- coarse sausages,very fine sausages,fish products,poultry products,pork products,beef products,vegan products,vegetarian products,meat-replacement products,processed cheese,sauces,homogeneous mixtures
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Max. cutting speed
- 162 m/s
- Bowl volume
- 200-750 l
- Max. no of revolutions
- 3120-5520 rpm
- Motor
- 103-230 kW
- Reverse mixing rpm
- 60-500 rpm
- Filling level
- Up to 95%
- Cooling option
- Optional
- Automation
- CutControl Pro Touch
- Working mechanism
- Bowl cutter and emulsifier
- Integrated steps
- Cutting,mixing,emulsifying
- Speed range
- Up to 162 m/s
- Automation level
- Automated with CutControl Pro Touch
- Hygienic design
- 3-A certificate,sealed product area
- Batch vs. continuous operation
- Batch
- Cleaning method
- Hygienic operation,easy cleaning
- Temperature control
- Optional cooling functions
- Cutting flexibility
- Variable cutting area and knife configurations
- Product consistency
- Uniform mixing and optimal binding
- Product applications
- Sausage,fish,poultry,pork,beef,vegan,vegetarian,meat-replacement,processed cheese,sauces
- 3A Sanitary Standards
- 3-A certificate for high sanitary standards compliance
- Bowl Volume
- 200 l / 325 l / 500 l / 750 l
- Maximum Cutting Speed
- 162 m/s
- Machine Construction
- Hygienic design,Sealed product area
- Ergonomic Design
- Intuitive integrated control cabinet,Raised bowl edge
- Compact Footprint
- Yes
- Control panel type
- Intuitive integrated control cabinet (DC)
- Automation solutions
- GEA CutControl Pro Touch,External Recipe Editor