Bowl cutter and emulsifier for food processing

For food processors looking to achieve precise cutting, mixing, and emulsifying in one versatile machine, this solution offers high-speed efficiency and consistency, perfect for developing diverse products from sausage to vegan alternatives.

Cuts, Mixes, and Emulsifies Food Products

The GEA CutMaster Gen3 from GEA redefines efficiency in food processing with its multifunctional capabilities in cutting, mixing, and emulsifying a variety of food products. This equipment excels with its GEA TopCut VSH knife head technology, achieving cutting speeds up to 162 m/s for consistent particle reduction and product uniformity. Ideal for producing bratwurst, tofu burgers, and cheddar cheese spread, the CutMaster Gen3 supports a wide range of applications, including sausage production, meat alternatives, and processed cheese.

Offering bowl volumes from 200 to 750 liters, it handles various batch sizes with ease, while the intuitive CutControl Pro Touch system and External Recipe Editor enhance automation and precision in operations. Designed with a compact, hygienic footprint, the unit includes a sealed product area and raised bowl edges for optimal hygiene and easy cleaning.

Energy efficiency is optimized by the standard AC motors ranging from 103 kW to 230 kW, ensuring reduced operational costs. Constructed with robust materials that cater to high sanitary standards, the machine is suitable for intense demands in food processing while providing exceptional durability and corrosion resistance. For seamless integration into production lines, optional cooling and dosing functions are available to further extend the machine’s flexibility and capability, making it an indispensable asset for advanced food processing facilities.

Benefits

  • Increases productivity with high-speed cutting up to 162 m/s.
  • Reduces labor costs through advanced automation and remote monitoring.
  • Ensures product quality with integrated batch consistency controls.
  • Enhances hygiene with a 3-A certified design for quick cleaning.
  • Expands production flexibility for diverse food products, from meats to vegan alternatives.

General


Applications
Sauces,Pork,Meat-replacement products,Vegan products,Processed cheese,Vegetarian products,Hams,Meat alternative,Poultry,Sausages,Beef,Salami,Fish
End products
Chicken nuggets,Vegan cheese slices,Lentil patties,Pepperoni,Prime rib,Soy protein isolates,Jackfruit pulled pork substitute,Bratwurst,Cheddar cheese spread,Prosciutto,Tofu burger,Tuna salad,Bacon,Tomato ketchup
Steps before
Grinding,Pre-mixing,Ingredient preparation
Steps after
Packing,Further processing,Emulsion distribution
Input ingredients
sausage ingredients,fish,poultry,pork,beef,vegan ingredients,vegetarian ingredients,meat-replacement materials,processed cheese ingredients,sauce ingredients,basic food processing ingredients
Output ingredients
coarse sausages,very fine sausages,fish products,poultry products,pork products,beef products,vegan products,vegetarian products,meat-replacement products,processed cheese,sauces,homogeneous mixtures
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Max. cutting speed
162 m/s
Bowl volume
200-750 l
Max. no of revolutions
3120-5520 rpm
Motor
103-230 kW
Reverse mixing rpm
60-500 rpm
Filling level
Up to 95%
Cooling option
Optional
Automation
CutControl Pro Touch

Operating Characteristics


Working mechanism
Bowl cutter and emulsifier
Integrated steps
Cutting,mixing,emulsifying
Speed range
Up to 162 m/s
Automation level
Automated with CutControl Pro Touch
Hygienic design
3-A certificate,sealed product area
Batch vs. continuous operation
Batch
Cleaning method
Hygienic operation,easy cleaning
Temperature control
Optional cooling functions
Cutting flexibility
Variable cutting area and knife configurations
Product consistency
Uniform mixing and optimal binding

Product type Characteristics


Product applications
Sausage,fish,poultry,pork,beef,vegan,vegetarian,meat-replacement,processed cheese,sauces


3A Sanitary Standards
3-A certificate for high sanitary standards compliance

Physical Characteristics


Bowl Volume
200 l / 325 l / 500 l / 750 l
Maximum Cutting Speed
162 m/s
Machine Construction
Hygienic design,Sealed product area
Ergonomic Design
Intuitive integrated control cabinet,Raised bowl edge
Compact Footprint
Yes

Custom Options


Control panel type
Intuitive integrated control cabinet (DC)
Automation solutions
GEA CutControl Pro Touch,External Recipe Editor