X-ray detection for food inspection
Ensure product integrity in high-speed packaging lines by detecting metallic and non-metallic contaminants and quality anomalies, such as incorrect fill levels or missing parts, with advanced X-ray inspection systems designed for complex food products.
Detects and Inspects Foreign Objects in Food Products
The NextGuard X-Ray Detection Systems from Thermo Scientific provide unmatched contamination detection for food manufacturers and processors. Designed to seamlessly integrate into high-speed packaging lines, these systems utilize powerful X-ray technology and customizable vision software to detect metallic and non-metallic contaminants in a variety of packaged products, from canned soups to protein powders.
NextGuard C500 and C330 models offer comprehensive quality control, inspecting for missing components, under- or over-filled packages, and other issues. With belt speeds ranging up to 120m/min, these systems ensure continuous operation without compromising inspection accuracy. Sensitive detection algorithms are capable of identifying contaminants as small as 1mm, enhancing food safety and meeting regulatory compliance.
The systems are constructed using USDA/FDA approved materials and come with IP65 rating for challenging environments. Features include a touchscreen interface, modular design for easy maintenance, and advanced programming options for diverse product types. Optional enhancements, such as dual rejectors and a 0.4mm-pixel detector, provide flexible customization to meet specific production requirements. Additionally, integrated PLC control and remote monitoring capabilities streamline operations, reducing downtime and ensuring product safety.
Benefits
- Enhances product safety by detecting contaminants as small as 1mm, ensuring compliance with regulatory standards.
- Increases production efficiency with high-speed inspection up to 120m/min, minimizing bottlenecks.
- Reduces waste and improves quality control by separating contaminated products from standard quality errors.
- Simplifies integration with versatile installation options and remote monitoring for seamless operation.
- Minimizes maintenance with durable USDA/FDA approved materials and easy-to-remove interchangeable components.
- Applications
- Beverages,Sauces,Snacks,Nutraceuticals,Plant-based products,Sweets,Nuts,Spices,Packaged foods,Baby food,Dairy products
- End products
- Canned soups,Infant formula,Milk cartons,Juice boxes,Almond milk,Potato chips,Ketchup bottles,Chocolate bars,Protein powder,Almond packets,Cinnamon sticks
- Steps before
- Product Sorting,Pre-inspection Preparation
- Steps after
- Quality Assurance,Packing,Product Sorting,Rejection Handling
- Input ingredients
- packaged products,food applications,varied product sizes,dense contaminants,metals,glass,stone
- Output ingredients
- inspected products,images,event logs,statistics,audit reports,product files,machine parameters,Excel,PDF,XML
- Market info
- Thermo Fisher Scientific is renowned for providing innovative scientific instruments, laboratory equipment, and engineered-to-order solutions across various industries, esteemed for their high-quality products and expertise in life sciences, pharmaceuticals, and biotechnology sectors.
- Belt Speed
- 5-50m/min,10-120m/min
- Belt Material
- USDA/FDA Approved Urethane
- Detector Scan Rate
- Up to 1667 Lines/sec
- Detector Resolution
- 0.8 mm standard,0.4 mm optional
- IP Rating
- IP65 with air conditioner,IP54 with cooling fans
- Sensitivity
- ≥ 1mm diameter for Fe,non-Fe,SS,≥3mm for dense contaminants
- X-Ray Power
- 160 W (80 kV/2mA) or 200 W (90 kV/2.2mA)
- Electrical Requirements
- 208 to 250 VAC,50/60 Hz,single phase
- Human Machine Interface
- Windows™ 7,touchscreen,307 mm (12.1 in)
- Maximum Conveyable Product Weight
- 11kg (25lbs)
- Operating Temperature
- 5°C to 40°C
- Outputs
- Images,event logs,statistics,audit reports
- System/Conveyor Lengths Available
- 1.2m,1.4m,1.5m
- Detection Algorithms
- Simple Threshold,Gradient,Morphologies
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Batch vs. continuous operation
- Batch / Inline Continuous
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Radiation Safety Conformance
- FDA CFR 21 part 1020.40,RED act (Canada),IRR99 (UK),NCF 74-100 (France),UNE 73-302 (Spain),GB18871-2002 (China)
- Machine Footprint
- Varies based on model
- Belt Speed
- 5-50 m/min (C500),10-120 m/min (C330)
- Conveyor Heights
- 800 mm,900 mm,1000 mm,1100 mm (all ± 80 mm)
- System Lengths
- 1.2 m (C500),1 m or 1.4 m (C330)
- Package Type
- Max Product Width and Height
- Weight
- 980 lbs (C500),780 lbs (C330)
- Control panel type
- Windows™ 7,touchscreen
- Rejection system
- Dual rejection
- Air blast/pusher
- X-Ray Power
- 100 W (80 kV/1.25mA) or 160 W (80 kV/2mA),or 200 W (90 kV,2.2mA)
- Inspection Algorithms
- Image processing/thresholding/blob analysis,grayscale profiling and mass estimation
- Detector Resolution
- 0.8 mm standard,0.4 mm optional
- Modular design
- Yes,for high reliability and quick diagnosis and repair
- Detector Type
- Non-linear detector to eliminate blind spots
- Customization Options
- Configurable for dual rejection,separating contaminated products from other quality errors