High-capacity inline mixer for dairy and beverages production

Achieve a rapid and homogeneous mix in high-capacity production with this inline solution, capable of handling vast quantities of powders and liquids seamlessly, ensuring stability and precision in every batch.

Mixes and Homogenizes High-Capacity Liquid and Powder Products

The InlineMaster High-Shear Vacuum Mixer from Daniatech is engineered to provide unmatched efficiency in mixing and homogenizing high-capacity liquid and powder products across a wide range of industries, including dairy, food, and beverages. What sets the InlineMaster apart is its ability to integrate seamlessly into continuous production lines, utilizing a vacuum-assisted method to draw powders below the liquid level, instantly wetting them and generating a controlled vortex. This process ensures a homogeneous, air-free dispersion within seconds. With a throughput of over 40,000 liters per hour and powder intake capacities reaching up to 14,000 kg/h, it is suited for demanding applications such as flavored yogurt, almond milk, and salad dressings. Automation is achieved through a PLC-controlled system that supports remote monitoring, maximizing operational efficiency. The InlineMaster boasts low energy consumption thanks to its high-shear mixing and optimized motor control, delivering energy savings while maintaining high output. Constructed in compliance with EHEDG standards, it features a hygienic design with options for stainless steel construction to ensure durability and resistance to corrosion. Maintenance is kept minimal with an integrated CIP system, and the mixer provides customization options such as additional powder hoppers and tailored motor configurations to meet specific production needs.

Benefits

  • Increases production efficiency by integrating seamlessly into continuous processing lines.
  • Achieves air-free, homogeneous mixing, enhancing product quality and shelf-life.
  • Minimizes energy costs with optimized motor control and high-shear mixing.
  • Supports hygienic standards with EHEDG-compliant design for safe food processing.
  • Reduces maintenance requirements with a virtually maintenance-free design and integrated CIP system.

General


Applications
Food,Plant-based beverages,Sauces,Milk-based beverages,Spray drying products,Pet food,Confectionery,Condiments,Ice cream,Recombined milk,Syrups,Soft drinks,Dairy
End products
Carbonated beverages,Pet treats,Sweetened condensed milk,Flavored yogurt,Salad dressings,Almond milk,Ice cream base,Fruit syrups,Mayonnaise,Caramel sauce,Chocolate milk,Instant milk powder,Tomato ketchup
Steps before
Drying,Emulsification,Powder dosing
Steps after
Spray drying,Centrifugal pumping,Recombination,Homogenization
Input ingredients
powder,silos,big bags,milk,pectin,sugar,stabilizers,ice cream mix,syrups,soft drinks,recombined milk
Output ingredients
homogeneous dispersion,air-free product,lump-free product,pumpable product,ice cream,sweetened condensed milk,recombined chocolate milk,milk-based beverages
Market info
Daniatech specializes in manufacturing industrial mixers and processing equipment, known for innovation and high-quality engineering, specifically within the food, beverage, and pharmaceutical industries. Their solutions are tailored to improve efficiency and performance in production processes.

Technical Specifications


Capacity
20,000–40,000 l/h
Powder capacity
6,000–14,000 kg/h
Mixing rate
High
Vacuum volume
5.5–11 kW
Discharge flow
80–500 m³/h
Discharge pressure
1 bar
Viscosity capability
Up to 1000 cP (with centrifugal pump),up to 1500 cP (batch mixer)
Energy efficiency
Low energy consumption
Shear rate
High
Automation
PLC-controlled
Hygienic design
Compliance with EHEDG
Installation
Fast and easy
Service cost
Low
Mixing effect
18.5–75 kW
Internal flow
15–75 m³
Temperature transmitter
Included
Pressure sensor
Included
Fittings
TRI-Clams,SMS or DIN-ISO
Powder valve
Butterfly
Inlet/Outlet
Various diameters
Materials
Stainless steel
Dimensions (LxWxH)
Varies by model
Shipping weight
900–2200 kg

Operating Characteristics


Working mechanism
Vacuum-assisted high-shear mixing
Powder intake method
Automatic via vacuum
CIP/SIP
Cleanable vacuum system with CIP capability
Vortex generation
Controlled vortex in tank
Batch vs. continuous operation
Continuous inline operation
Automation level
Requires frequency control

Material Compatibility


Corrosive resistance (e.g. acids)
Yes
Density/particle size
1-1.35 kg/l

Physical Characteristics


Machine footprint
2400 x 1300 x 1000 mm to 4300 x 2500 x 2000 mm
Discharge method
Via outlet valve (butterfly)
Compact footprint
Virtually maintenance-free,energy-efficient design
Control panel type
MCC panel with inverters,I/O Panel for connection
Tank shape/size
800 L InlineMaster,expandable
Feed/discharge method
Vacuum feature for powder intake

Custom Options


Control panel type
MCC panel with inverters
Powder hopper sizes
100 l,250 l,500 l,1000 l,2000 l
Additional Inlet Options
Extra powder valve 2½” butterfly/extra inlet in the top
Process valve types
Different types available
Motor options
Other motors,NEMA,etc. on request
Compliance Design
3A Design on request