Ketchup and sauce processing line

Achieve precise mixing, cooking, and concentration for your sauces and purees, ensuring optimal consistency and flavor while reducing waste and energy consumption.

Processes Sauces, Purees, and Fruit Nectars

The FBR ELPO Industrial Sauce and Puree Processing Line is engineered to revolutionize your production process by ensuring high-quality output and operational flexibility. This equipment line specializes in the mixing, cooking, and concentration of various food products, including ketchups, sauces, purees, and fruit nectars. Utilizing precise handling of ingredients, it maintains optimal organoleptic qualities throughout the production cycle. With a throughput ranging from 500 to over 20,000 kg/h, it accommodates diverse production scales, seamlessly integrating with existing systems through its automation capabilities, including PLC controls for enhanced accuracy and efficiency.

Key components like enzymatic inactivators, juice extractors, and sterilization systems ensure that your production meets stringent food safety standards. Constructed from robust materials, the equipment offers exceptional durability and resistance to corrosion, providing you with reliable performance in rigorous industrial environments. Designed with customizable features, it supports a range of recipes and operational conditions, adapting to seasonal variability and specific production requirements while optimizing energy consumption.

Benefits

  • Enhances production versatility with multi-recipe capability, catering to a diverse range of food products.
  • Optimizes resource utilization with energy-efficient components, lowering operational costs.
  • Ensures product safety with integrated sterilization and aseptic filling systems, meeting stringent industry standards.
  • Improves operational efficiency with continuous processing, minimizing production downtime.
  • Adapts to varying production demands with customizable throughput options, supporting growth and scalability.

General


Applications
Ketchup,Sauces,Tomato processing,Compounds,Fruit processing,Nectars,Baby food,Vegetable processing
End products
Baby food purees,Barbecue sauce,Tomato puree,Apple sauce,Pasta sauce,Apple nectar,Peach nectar,Hot sauce,Mixed fruit nectar,Fruit preserves,Tomato paste,Vegetable purees,Pizza sauce
Steps before
Receiving,Sorting,Dicing,Peeling
Steps after
Heat Stabilization,Sterilization,Aseptic Filling,Packing
Input ingredients
tomato,fruit,vegetables,spices,aromas,special recipes,baby-food,nectars
Output ingredients
ketchup,sauces,compounds,high viscosity sauces,ready-made dishes
Market info
FBR ELPO is known for its expertise in manufacturing industrial equipment, specializing in engineered-to-order solutions for food and beverage processing, particularly in thermal processing and aseptic technology, and holds a strong reputation for innovation and reliability in the market.

Technical Specifications


Mixing capability
High viscosity
Cooking capability
Sauces,fruits
Concentration capability
Yes
Production capacity
500–20,000 kg/h
Heat stabilization
Yes
Ingredient handling
Accurate
Automation
Recipe management
Energy efficiency
Eco-saving

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
Automation level
Manual / PLC / SCADA
Energy efficiency
0.5–2 kWh/kg moisture
Cleaning method
CIP / Manual

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Spice and Aroma Integration
Manual or dispenser
Product Variety
Ketchup,sauces,compounds
Raw Material Handling
Preserves organoleptic characteristics

Physical Characteristics


Machine footprint
Compact design for space efficiency
Tank shape and size
Customizable according to production needs
Discharge method
Manual or automated options available

Custom Options


Production Capacity
500 to over 20,000 kg/h
Recipe Variations
Customizable
Mixing and Cooking Options
Fruit and Vegetable Specific
Aseptic Filling
Available