Ketchup and sauce processing line
Achieve precise mixing, cooking, and concentration for your sauces and purees, ensuring optimal consistency and flavor while reducing waste and energy consumption.
Processes Sauces, Purees, and Fruit Nectars
The FBR ELPO Industrial Sauce and Puree Processing Line is engineered to revolutionize your production process by ensuring high-quality output and operational flexibility. This equipment line specializes in the mixing, cooking, and concentration of various food products, including ketchups, sauces, purees, and fruit nectars. Utilizing precise handling of ingredients, it maintains optimal organoleptic qualities throughout the production cycle. With a throughput ranging from 500 to over 20,000 kg/h, it accommodates diverse production scales, seamlessly integrating with existing systems through its automation capabilities, including PLC controls for enhanced accuracy and efficiency.
Key components like enzymatic inactivators, juice extractors, and sterilization systems ensure that your production meets stringent food safety standards. Constructed from robust materials, the equipment offers exceptional durability and resistance to corrosion, providing you with reliable performance in rigorous industrial environments. Designed with customizable features, it supports a range of recipes and operational conditions, adapting to seasonal variability and specific production requirements while optimizing energy consumption.
Benefits
- Enhances production versatility with multi-recipe capability, catering to a diverse range of food products.
- Optimizes resource utilization with energy-efficient components, lowering operational costs.
- Ensures product safety with integrated sterilization and aseptic filling systems, meeting stringent industry standards.
- Improves operational efficiency with continuous processing, minimizing production downtime.
- Adapts to varying production demands with customizable throughput options, supporting growth and scalability.
- Applications
- Ketchup,Sauces,Tomato processing,Compounds,Fruit processing,Nectars,Baby food,Vegetable processing
- End products
- Baby food purees,Barbecue sauce,Tomato puree,Apple sauce,Pasta sauce,Apple nectar,Peach nectar,Hot sauce,Mixed fruit nectar,Fruit preserves,Tomato paste,Vegetable purees,Pizza sauce
- Steps before
- Receiving,Sorting,Dicing,Peeling
- Steps after
- Heat Stabilization,Sterilization,Aseptic Filling,Packing
- Input ingredients
- tomato,fruit,vegetables,spices,aromas,special recipes,baby-food,nectars
- Output ingredients
- ketchup,sauces,compounds,high viscosity sauces,ready-made dishes
- Market info
- FBR ELPO is known for its expertise in manufacturing industrial equipment, specializing in engineered-to-order solutions for food and beverage processing, particularly in thermal processing and aseptic technology, and holds a strong reputation for innovation and reliability in the market.
- Mixing capability
- High viscosity
- Cooking capability
- Sauces,fruits
- Concentration capability
- Yes
- Production capacity
- 500–20,000 kg/h
- Heat stabilization
- Yes
- Ingredient handling
- Accurate
- Automation
- Recipe management
- Energy efficiency
- Eco-saving
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Cleaning method
- CIP / Manual
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Spice and Aroma Integration
- Manual or dispenser
- Product Variety
- Ketchup,sauces,compounds
- Raw Material Handling
- Preserves organoleptic characteristics
- Machine footprint
- Compact design for space efficiency
- Tank shape and size
- Customizable according to production needs
- Discharge method
- Manual or automated options available
- Production Capacity
- 500 to over 20,000 kg/h
- Recipe Variations
- Customizable
- Mixing and Cooking Options
- Fruit and Vegetable Specific
- Aseptic Filling
- Available