High-pressure homogenizers for dairy and food products

Achieve consistent texture and stability in your liquid products with our high-pressure homogenizers, designed to improve shelf life and flavor by breaking down fat globules and agglomerates. Perfect for enhancing the quality of dairy, beverages, and emulsions in your production line.

Processes and Emulsifies Liquids for Diverse Applications

The HST High-Pressure Homogenizer Series from HST Maschinenbau GmbH is an engineered solution tailored for liquid processing across diverse industries. Utilizing a pressurized, ring-shaped gap to apply turbulent and laminar forces, it efficiently breaks down fat globules and agglomerates, ensuring even distribution for superior product consistency and stability. This homogenizer is ideal for applications ranging from food products like UHT milk and creams to pharmaceutical formulations such as intravenous emulsions and cosmetic creams. Models within the series can handle capacities from 300 liters per hour up to an impressive 80,000 liters per hour, offering flexibility in both pilot and full-scale production environments. With options for aseptic designs and noise reduction cladding, this series integrates seamlessly with existing systems, supporting continuous operations with enhanced energy efficiency. Constructed with materials like high-strength stainless steel and ceramics, the homogenizers ensure durability and corrosion resistance, compliant with industry standards. Customizable configurations and comprehensive engineering support further enhance its adaptability to specific processing needs, while maintenance is streamlined through easy access components and service options.

Benefits

  • Enhances product stability and texture with efficient particle size reduction.
  • Adapts to various processing needs with customizable configurations and material options.
  • Lowers operational noise and vibration, ensuring a smoother production environment.
  • Optimizes energy use, contributing to reduced power consumption in continuous operations.
  • Meets industry standards with aseptic design options, ensuring safety and compliance.

General


Applications
Cream,Food industry,Baby and infant food,Ointments,Colours,Dyes,Uht milk,Ingredients,Textures,Cell disruption,Chemicals industry,Beauty creams,Insecticides/herbicides,Mixed ice cream,Liposomes,Resin dispersions,Fruit juices,Fuels/water emulsions,Latex,Nanosomes,Pigment dispersions,Pharmaceutical and cosmetics industry,Vegetable juices,Condensed milk,Egg products,Special drinks,Fresh milk,Ketchup,Intravenous emulsions,Yoghurt,Wax emulsions,Sauces and dressings,Lubricants
End products
Infant formula,Fragrance compounds,Greek yogurt,Carrot juice,Foundation creams,Pesticide suspensions,Whole milk,Epoxy resin coatings,Liquid egg whites,Caesar dressing,Nanostructured liposome carriers,Orange juice,Isotonic sports drinks,Vanilla ice cream,Carnauba wax polish,Whipping cream,Evaporated milk,Hair dye formulations,Dermal textures,Parenteral nutrition solutions,Ultra-high temperature processed milk,Engine lubricants,Medical ointments,Red dye solutions,Textile dyes,Insulin for cell culture,Nanoparticle delivery systems,Diesel emulsions,Natural rubber latex products,Tomato ketchup
Steps before
Heat treatment,Product heating
Steps after
Creaming stability enhancement,Packing,Emulsification,Mixing
Input ingredients
fresh milk,cream,vegetable juices,UHT milk,yoghurt,baby and infant food,condensed milk,ketchup,sauces and dressings,mixed ice cream,fruit juices,egg products,special drinks,intravenous emulsions,liposomes,ingredients,textures,beauty creams,dyes,ointments,cell disruption,pigment dispersions,lubricants,fuels/water emulsions,wax emulsions,insecticides/herbicides,resin dispersions,nanosomes,colours,latex
Output ingredients
stabilized emulsions,evenly distributed fat globules,homogenized product,consistent textures,enhanced shelf life,improved colour intensity,flavour consistency,creaming stability
Market info
HST Maschinenbau is known for its expertise in designing and manufacturing custom-engineered industrial machinery, particularly in the sectors of hydraulics and automation, with a strong reputation for quality and innovative solutions tailored to client needs.

Technical Specifications


Capacity
300l/h until 35.000l/h
Capacity
8.000 - 14.000l/h and up to 80.000l/h
Capacity
10.000l/h – 200bar
Power range
5,5 - 250kW
Power range
55-90kW and 400kW
Power range
3-75kW
Design option
Aseptic
Design option
ATEX
Noise insulation
Noise insulation cladding
Valve type
PLUG,PILOTED,Multigap
Valve control
Pneumatically or hydraulically

Operating Characteristics


Working Mechanism
High-pressure homogenization
Batch vs. Continuous Operation
Continuous
Automation Level
Pneumatically or hydraulically controlled
Energy Efficiency
Reduced energy consumption
Noise Insulation
Noise insulation cladding
Water Consumption
Reduced in Integrated series

Material Compatibility


Abrasion resistance
High-strength stainless steels,sintered materials,ceramics
Biological compatibility
Yes
Cleanability
CIP / SIP capable
Corrosive resistance (e.g. acids)
High-strength stainless steels,ceramics

Physical Characteristics


Control panel type
Pneumatic / Hydraulic
Discharge method
Turbulent and laminar forces
Compact footprint
Robust design

Custom Options


Piston versions
Standard,Chrome-plated,Ceramic,HST special coating
Homogenizing valves
PLUG,PILOTED,Multigap
Aseptic design
Available
ATEX design
Available
Piston material
Adaptable based on product
Packing system
Tailored for product properties
Machine series
Standard,Integrated,Economy