Empty bottle inspection system for beverage industry

Enhance your production line’s efficiency by detecting defects in empty bottles, minimizing contamination risks and reducing product jams and rejects, ensuring consistent quality before the filling process begins.

Inspects and Detects Bottle Defects

The IV 1000-IoT from Antares Vision Group is an AI-powered empty bottle inspection system designed to revolutionize quality control in beverage, food, and cosmetics production lines. Utilizing deep learning technology, the machine automatically differentiates between intrinsic variability and genuine defects, significantly reducing false rejects. It inspects every surface of the bottle for contaminants and imperfections, including the base, body, and finish. Suitable for glass and plastic containers, such as wine bottles, sauce jars, and lotion containers, it enhances production efficiency by minimizing jams and rejects. With a focus on high-speed, continuous operation, the IV 1000-IoT easily integrates into existing production lines, offering automated data analysis and storage capabilities. The system features a user-friendly interface and expandability options, ensuring seamless incorporation into cleaning and processing departments. Designed with reduced energy consumption, it ensures optimal performance in demanding environments, providing robust support for customized engineering requirements.

Benefits

  • Enhances product safety by eliminating contamination risks.
  • Minimizes operational costs through decreased bottle rejects and jams.
  • Increases production efficiency in high-speed environments.
  • Facilitates quality assurance with real-time defect analysis.
  • Streamlines operation with easy integration into existing systems.

General


Applications
Food,Beverage,Rigid containers,Cosmetics
End products
Lotion containers,Plastic beverage bottles,Glass beverage bottles,Bottled sauces,Wine bottles,Olive oil bottles,Juice containers,Spirit bottles,Perfume bottles,Condiment bottles,Ketchup bottles,Water bottles,Shampoo bottles,Cosmetic jars
Steps before
Washing,Rinsing
Steps after
Filling,Capping,Labeling,Packing
Input ingredients
empty bottles,contaminants,imperfections,defects
Output ingredients
inspected bottles,defect-free bottles,contaminant-free bottles
Market info
Antares Vision is renowned for providing inspection, track and trace, and quality control systems primarily to the pharmaceutical, food, and beverage industries, ensuring product integrity and supply chain transparency.

Technical Specifications


Inspection Technology
Deep Learning AI
Detection Type
Vision-based
Defect Detection Capability
Subtle defect detection
Automation
AI-Powered
User Interface
User-friendly
Data Analysis
Production records and pictures storage
Area of Inspection
Bottle body,base,and chip finish

Operating Characteristics


Automation level
AI-powered deep learning
Inspection system
Artificial Vision
Defect detection capability
Subtle defects
False reject rate
Reduced
Usability
User-friendly interface
Inspection coverage
360-degree bottle inspection
System adaptability
Expandable with other inspections

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container type
Glass / PET

Physical Characteristics


Inspection machine type
Empty Bottle Inspection (EBI)
Footprint
Compact
Control panel type
User-friendly interface
Expandable with other inspections
Yes

Custom Options


Control panel type
User-friendly interface
Integration with AI
Empowered with AI for body defects detection
Inspection feature expandability
Expandable with other inspections