High-shear inline mixer for lump-free products
Achieve consistent texture and prevent clumping in liquid and powder blends with our high-shear inline mixer, designed to enhance product quality and streamline your production process.
Efficiently Mixes and Homogenizes Liquid and Powder
The SuperFlow 4 Inline High-Shear Mixer from Limitech offers precise and efficient blending of dry and liquid ingredients, designed to prevent lump formation and ensure product uniformity across various industries. Utilizing recirculation, this mixer maintains ingredient separation until blending is required, significantly reducing the risk of “fish-eyes” in products. It is ideal for applications including baby food, dairy products, pharmaceutical gels, and condiments, providing consistent quality in end-products such as infant formula, vanilla ice cream mix, and antibacterial gel.
With a focus on high-speed, continuous processing, the SuperFlow 4 supports inline and homogenizing operations, integrating seamlessly into existing production lines with standard features like a high-shear mixer unit, water-flushed seal, and motor frame with adjustable legs. The mixer accommodates robust capacities, allowing for increased throughput and operational efficiency.
Limitech’s design emphasizes compact, sanitary construction, ensuring easy integration and minimal footprint. The unit is engineered with connections designed for quick setups and changes, enhancing the production process flexibility. The system requires low maintenance, thanks to durable components and user-friendly operation, supporting long-term reliable performance. Built to comply with stringent food and pharma standards, the SuperFlow 4 is an asset to any facility aiming to optimize production while maintaining high product quality.
Benefits
- Enhances product consistency by eliminating lumps and ensuring uniform texture.
- Increases production efficiency with high-speed continuous processing.
- Minimizes maintenance costs with durable design and low upkeep requirements.
- Ensures sanitary operation with compact, easy-to-clean construction.
- Facilitates seamless integration into existing production lines with versatile connection options.
- Applications
- Sauces,Processed cheese,Soft drinks,Ice cream mix,Toothpaste,Condiments,Lotions,Recombined milk,Vegan products,Flavoured milk,Carbonated drinks,Baby food,Paints,Creams,Beverages,Personal care products,Confectionery,Pharmaceutical gels,Powder dissolving applications,Dairy products
- End products
- Chocolate flavored milk,Instant oat drink,Infant formula,Lemon-flavored soda,Antibacterial gel,Chocolate ganache,Acrylic paints,Mozzarella cheese slices,Orange juice,Cream cheese,Energy drinks,Night cream,Mint toothpaste,Vanilla ice cream mix,Plant-based protein shakes,Facial foundation,Sweet chili sauce,Uht recombined milk,Hydrating body lotion,Mayonnaise,Tomato ketchup
- Steps before
- Pre-mixing,Homogenizing
- Steps after
- Cooling,Emulsifying,Sterilization
- Input ingredients
- dry ingredients,liquid ingredients,babyfood dairy,flavoured milk,ice cream mix,recombined milk,paints
- Output ingredients
- homogenized mixture,lump-free products,smooth blend
- Market info
- Limitech is known for manufacturing customized food processing equipment, specializing in jacketed kettles and mixers for the food industry, focusing on flexibility and quality to meet client-specific requirements.
- High Shear Mixing
- Yes
- Inline Mixing
- Yes
- Capacity
- High
- Automation
- Automatic with PLC
- Cleaning method
- CIP
- Mixing method
- Recirculation
- Design
- Compact sanitary
- Powder funnel
- Included
- Connections
- Clamps and SMS
- Motor frame
- 4 adjustable legs
- Working mechanism
- High Shear Mixing
- Batch vs. continuous operation
- Inline Continuous
- CIP/SIP
- Cleaning in Place
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Compact footprint
- Compact sanitary design
- Discharge method
- Inline mixing with recirculation
- Control panel type
- Motor frame with 4 adjustable legs