High shear emulsifier for hygienic applications
Achieve precise emulsification and consistent mixture quality with enhanced particle size reduction, ensuring smoother products and reduced processing times for complex formulations.
Processes and Emulsifies High-Viscosity Solutions
The Rotostat High Shear Emulsifier from Admix is engineered to enhance your production line with efficiency and precision. This emulsifier features the patented Optishear technology, leveraging a revolving stator with a close-clearance rotor and high-efficiency propeller to optimize shear rates, pumping rates, and particle size reduction without overshearing. Designed for diverse applications including smoothies, salad dressings, mayonnaise, and high-fat emulsions, it supports industries such as food, beverage, pharmaceuticals, and cosmetics. It offers high viscosity capabilities up to 50,000 CPS with minimal power use, catering to both batch and production-scale operations.
With sizes ranging up to 100 HP, the Rotostat seamlessly integrates into existing processing lines and is compatible with upstream and downstream production steps. Built entirely from stainless steel, it ensures longevity and corrosion resistance. The emulsifier supports 100% lump-free emulsification of oil/water mixtures, starches, gums, and syrups. Configurable for specific project requirements, the Rotostat includes engineering support for bespoke configurations and adheres to industry standards, offering robust solutions for complex mixing challenges.
Benefits
- Achieves superb emulsion stability, enhancing product shelf life.
- Reduces batch processing times significantly, increasing production efficiency.
- Optimizes energy usage with high efficiency, lowering operational costs.
- Eliminates fisheyes and agglomerates, ensuring consistent product quality.
- Supports high viscosity mixing with minimal power, extending application versatility.
- Applications
- Beverages,Sauces,Oil/water emulsions,Confection,Meat,Pet foods,Cmc,Gums,Starches,Hpmc,Dressings,Tomato products,Poultry,High viscosity solutions,Syrups,Prepared foods,Dairy
- End products
- Smoothies,Chicken nuggets,High-fat emulsions,Chocolate blends,Hydroxypropyl methylcellulose solutions,Salad dressings,Ready-to-eat meals,Carboxymethyl cellulose mixtures,Corn starch solutions,Glucose syrups,Vinaigrettes,Cat food,Mayonnaise,Yogurt drinks,Xanthan gum solutions,Processed meats,Tomato ketchup
- Steps before
- Ingredient Preparation,Pre-Mixing
- Steps after
- Filling,Packaging,Quality Control Testing
- Input ingredients
- oil,water,starches,gums,CMC,HPMC,syrups,high viscosity solutions
- Output ingredients
- emulsion,extended shelf life,reduces batch times,eliminates fisheyes,eliminates agglomerates,100% lump-free emulsification
- Market info
- Admix is known for its expertise in advanced mixing and blending technology for industrial applications, offering engineered-to-order solutions with a reputation for high-quality equipment and innovative design.
- Shear Rate
- Optimized by Optishear technology
- Pumping Rate
- Optimized by Optishear technology
- Particle Size Reduction
- Optimized by Optishear technology
- Viscosity Capability
- 50,000 CPS at minimum power levels
- Power Level
- Up to 100 HP
- Material Composition
- All stainless steel
- Working mechanism
- High shear emulsification
- Batch vs. continuous operation
- Batch
- Automation level
- Manual / PLC
- Cleaning method
- CIP / Manual
- Energy efficiency
- Minimum power levels
- Cycle time
- Reduced batch times
- Air incorporation control
- Eliminates fisheyes and agglomerates
- Abrasion resistance
- High
- Biological compatibility
- Food grade,Pharmaceutical
- Cleanability
- Easy CIP/SIP
- Corrosive resistance (e.g. acids)
- High
- Density/particle size
- Adaptable to high viscosity materials
- Hygienic design
- 100% Stainless Steel
- Emulsion stability
- Extended shelf life
- Agglomerate elimination
- 100% lump-free
- Shear rate optimization
- Optimum shear rate
- Tank design
- All stainless steel
- Drive system
- Driven rotor with high efficiency lower propeller
- Capacity
- Available up to 100 HP
- Material
- All stainless mix head,shaft,drive,and motor
- Control panel type
- User-friendly interface
- Material options
- All stainless mix head,shaft,drive,and motor
- Size options
- Lab models and production sizes up to 100 HP
- Propeller type
- High efficiency lower propeller
- Integration capability
- Optishear technology integration