Vacuum high shear mixer for medium to high viscosity products
Achieve flawless blending and air-free consistency in viscous formulations with this vacuum high shear mixer, optimized for seamless integration in batch or in-line processes.
Mixes and Homogenizes High-Viscosity Liquids and Slurries
The VacuumMaster from Daniatech is a high-shear vacuum mixer designed to tackle the challenges of processing liquids and slurries with medium to high viscosities. Equipped with a powerful bottom-mounted high-shear mixer and a top agitator, it ensures efficient homogenization and air removal. Ideal for industries ranging from dairy and food to personal care and biotech, its versatile functions are tailored for both batch and in-line production needs, with products such as yogurt, syrups, and enzyme solutions. The VacuumMaster employs an effective vacuum dosing of powders directly below liquid level, creating a controlled vortex for rapid dispersion and air separation. With variable processing capacities based on options up to 2000 cP viscosity, and automated features like PLC controls, it seamlessly integrates into your production line while optimizing energy use. Built from stainless steel, it offers material durability and meets strict EHEDG standards, ensuring compliance. Furthermore, its CIP system promotes ease of cleaning and minimal maintenance, while the modular design allows for extensive customization to match specific production requirements.
Benefits
- Enhances product quality with air-free and uniform mixing for stable output.
- Increases operational efficiency by integrating batch and in-line processing capabilities.
- Lowers energy expenses through optimized motor control and vacuum technology.
- Simplifies maintenance with its virtually maintenance-free design.
- Ensures broad application compatibility, handling viscosities up to 2000 cP seamlessly.
- Applications
- Personal care,Soups,Plant-based beverages,Sauces,Pet food,Confectionery,Syrups,Condiments,Biotech,Ice cream,Sugar solutions,Slurries,Juices,Soft drinks,Pectin solutions,Dairy,Recombined milk-based products
- End products
- Ketchup,Tomato soup,Apple juice,Almond milk,Maple syrup,Evaporated milk,Enzyme solutions,Cement slurry,Vanilla ice cream,Gelatin dessert,Chocolate sauce,Carbonated drinks,Shampoo,Yogurt,Mustard,Simple syrup,Dog food
- Steps before
- Powder Handling,Ingredient Measuring,Bulk Ingredient Loading,Purification,Emulsification
- Steps after
- Spray Drying,Cooling,Homogenization,Packaging,Quality Control
- Input ingredients
- medium to high viscosity products,powder dosing,big bags,silos,soft drinks,ice cream,sugar solutions,pectin solutions,syrup,slurries,soups,recombined milk-based products
- Output ingredients
- homogeneous dispersion,air-free products,lump-free products,pumpable products up to 2000 cP viscosity
- Market info
- Daniatech specializes in manufacturing industrial mixers and processing equipment, known for innovation and high-quality engineering, specifically within the food, beverage, and pharmaceutical industries. Their solutions are tailored to improve efficiency and performance in production processes.
- Vacuum volume
- 3 kW - 7.5 kW
- Capacity
- 250 - 5000 L
- Viscosity range
- 1-2000 cP
- Power output
- 11-90 kW
- Batch vs. continuous
- Batch or inline
- Mixing effect
- Controlled vortex
- Dimensions (H x W x D)
- 2200 x 1200 x 900 mm - 4600 x 2600 x 2200 mm
- Shipping weight
- 600 kg - 2300 kg
- Outlet/Powder valve
- Ø51 - Ø76 mm
- Service water requirements
- 100 - 150 l/h
- Pump compatibility
- Standard centrifugal pump
- Shaft seal type
- Flushed mechanical
- Recirculation
- Required for inline mixing
- Working mechanism
- High shear mixer,vacuum feature
- Batch vs. continuous operation
- Batch / Inline Continuous
- Air incorporation control
- Vacuum-assisted
- Changeover time
- Compact and optimised
- Cleaning method
- CIP with 3-way valve
- CIP/SIP
- CIP 121°C
- Automation level
- Manual / PLC / SCADA
- Energy efficiency
- High energy-efficient mixing
- Density/particle size
- 1-1.35 kg/l
- Machine footprint
- e.g. 2200 x 1200 x 900 mm
- Machine footprint
- e.g. 2400 x 1300 x 1000 mm
- Machine footprint
- e.g. 3400 x 1400 x 1200 mm
- Machine footprint
- e.g. 3800 x 2000 x 1700 mm
- Machine footprint
- e.g. 4300 x 2500 x 2000 mm
- Machine footprint
- e.g. 4600 x 2600 x 2200 mm
- Compact footprint
- Yes
- Control panel type
- MCC panel with inverters
- Discharge method
- Powder valve butterfly,Outlet valve butterfly
- Tank shape and size
- Variety of sizes 250 L to 5000 L
- Control panel type
- MCC panel with inverters
- Powder hopper size
- 100l,250l,500l,1000l,2000l
- Valve type
- Butterfly valve
- Motor option
- NEMA,alternative voltage on request
- Insulated jacket
- Available
- Process valve type
- Multiple types available
- Vacuum pump type
- With water-saving unit
- Extra inlet option
- Extra inlet in the top