Ultra-high shear mixer for emulsification and homogenization
Optimize your production with ultra-high shear mixing, accelerating emulsification and achieving homogenous blends while reducing particle size for complex formulations.
Processes and Emulsifies Liquids and Slurries
The Ultra MixMaster 32 – 250 from Daniatech is an ultra-high shear mixer engineered to enhance emulsification, homogenisation, and shearing processes within industries such as dairy, food, beverages, and personal care. Operating on the rotor-stator principle, it achieves shear rates up to 120,000 s-1, suitable for both batch and continuous operations. This versatile mixer is ideal for applications ranging from chocolate milk and hummus to shampoo and insulin, facilitating droplet size reduction and slurry shearing. With a flow range of 10-50 m3/h and an outlet pressure of 2.5-7 Bar, it integrates seamlessly into production lines, whether in batch circulation loops or inline setups. The unit includes options for enhanced automation, such as frequency-controlled motors, and offers customization to meet specific process requirements. Constructed to meet rigorous industry standards, it ensures efficient energy consumption and reliable performance over varied operational conditions.
Benefits
- Enhances product consistency with effective droplet size reduction and homogenisation.
- Ensures versatile application across various viscosities, from beverages to creams.
- Increases operational efficiency with high-speed processing in batch or continuous modes.
- Reduces energy consumption through optimized rotor-stator design.
- Offers flexibility with customizable configurations and integration options.
- Applications
- Sauces,Sweetened condensed milk,Infant formula,Processed cheese,Starches,Soft drinks,Ice cream mix,Dairy,Soups,Hummus,Condiments,Cream cheese,Analogue cheese,Syrups,Personal care,Pet food,Juices and concentrates,Flavoured milk,Biotech,Plant-based beverages,Hydrocolloids,Confectionary,Liquid batters,Mayonnaise,Spreadable cheese
- End products
- Pancake batter,Vegan cheese,Barbecue sauce,Ice cream base,Maple syrup,Xanthan gum,Infant cereal,Insulin,Chicken broth,Hummus dip,Olive oil mayonnaise,Almond milk,Orange juice,Cheddar cheese,Yogurt,Cream cheese spread,Chocolate milk,Caramel candy,Cat food,Cornstarch,Shampoo,Cola drink,Tomato ketchup
- Steps before
- Grinding,Mixing,Homogenisation preparation,Ingredient addition
- Steps after
- Sterilization,Packing,Filling,Bottling
- Input ingredients
- slurries,concentrates,pigments,low to medium viscosity materials,high-viscosity materials,ingredients for emulsification,droplets for reduction,homogenisation materials
- Output ingredients
- emulsified products,reduced droplet size,sheared slurries,processed concentrates,homogenised pigments,homogenised products,1µ lump-free materials
- Market info
- Daniatech specializes in manufacturing industrial mixers and processing equipment, known for innovation and high-quality engineering, specifically within the food, beverage, and pharmaceutical industries. Their solutions are tailored to improve efficiency and performance in production processes.
- Shear Rate
- Up to 120,000 s-1
- Homogenisation Pressure Equivalent
- 50-80 Bar
- Homogenisation Lumps
- Down to 1µ lump-free
- Inlet Pressure
- 0.5 – 5 Bar
- Outlet Pressure
- 2.5 – 7 Bar
- Motor Power
- 18.5 kW or 22 kW
- Flow Rate
- 10-50 m3/h
- Service Water Usage
- 20 l/h
- Weight
- 210 kg or 225 kg
- Dimensions
- 908 x 460 x 930 mm or 908 x 680 x 1150 mm
- Voltage
- 230/400V 50Hz
- Working mechanism
- Rotor-stator principle
- Flow type
- Batch / Inline
- Homogenization capability
- Equivalent to 50-80 Bar
- Shear rate
- Up to 120,000 s-1
- Outlet pressure
- 2.5 – 7 Bar
- Setup versatility
- Batch operation / Inline setup
- Positive feeding requirements
- For high-viscose applications (>500 cP)
- CIP/SIP capability
- CIP
- Integrated steps
- Emulsification,Reduction of droplet size,Shear of slurries
- Automation level
- Manual / PLC / Frequency controlled
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Homogenisation equivalence
- 50-80 Bar
- Product compatibility
- Emulsification,Concentrates,Pigments
- Machine footprint
- 908 x 460 x 930 mm
- Machine footprint
- 908 x 680 x 1150 mm
- Feed/Discharge Method
- Tri-clamp inlet/outlet
- Frame type
- Frame with 4 legs
- Control panel type
- Start/stop box with frequency inverter
- Shaft seal type
- Double mechanical shaft seal
- Valve options
- Manual regulating seat valve
- Voltage options
- Alternative voltage on request
- Motor options
- Other motors,NEMA,etc. on request
- Additional loop option
- Bypass loop for extra recirculation
- Fitting type
- SMS DIN/ISO on request
- Compliance option
- ATEX certification