Basket tracking system for automated batch retort systems

Efficiently manage and monitor your batch processing with a system that tracks, records, and ensures quality control to streamline operations and flag discrepancies in real-time.

Tracks, Records, and Monitors Batch Processes

The Basket Tracking System from JBT is a sophisticated solution designed for precision monitoring and data recording in batch processing environments. It coordinates all movements of baskets, ensuring that each phase—from loading to unloading—is meticulously tracked using barcode technology. This system is especially critical for food processors and beverage manufacturers dealing with diverse products such as infant formula, juices, sauces, and ready meals. It excels in environments where maintaining high standards of quality control is paramount, like poultry, meat, and seafood processing. The system flags any anomalies, necessitating quality control intervention to ensure compliance and safety.

This equipment integrates seamlessly into automated batch retort systems, offering complete oversight with its ability to monitor preprocess dwell time deviations. Its PLC-controlled framework supports easy integration with existing lines, providing a comprehensive overview for operators. Made with durable materials suitable for various industries, it promises reliability and longevity even under demanding conditions. The Basket Tracking System allows you to focus on throughput and quality, protecting your processes against errors with prompt flagging and accurate data capture. Plus, it facilitates compliance with industry standards, ensuring your production line remains efficient and compliant.

Benefits

  • Ensures product integrity with accurate anomaly detection and flagging.
  • Enhances operational efficiency through comprehensive batch coordination and monitoring.
  • Reduces human error with automated tracking of preprocess dwell times.
  • Supports strict quality control with precise data recording and process oversight.
  • Adapts to diverse product types, streamlining operations for both solid and liquid production lines.

General


Applications
Beverages,Soups,Sauces,Seafood,Ready meals,Pet food,Meat,Fruits,Oils,Nuts,Dressings,Poultry,Seasonings,Baby food,Juices
End products
Ketchup,Olive oil,Ranch dressing,Salmon fillets,Tomato soup,Black pepper seasoning,Infant formula,Chicken breast,Orange juice,Dry dog food,Ground beef,Microwaveable lasagna,Almond butter,Applesauce,Soft drinks
Steps before
Loading,In-container sterilization,Process start
Steps after
Unload,Quality control,Packing
Input ingredients
baskets,raw food products
Output ingredients
processed baskets,sterilized food products,flagged baskets (for QC review)
Market info
JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.

Technical Specifications


Automation
Fully Automated
Data Recording
Continuous Data Logging
Movement Coordination
Real-Time Coordination
Barcode Tracking
Integrated Barcode Scanners
Anomaly Detection
Automatic Anomaly Flagging
System Overview
Complete System Monitoring
Dwell Time Monitoring
Pre-process Dwell Time Tracking

Operating Characteristics


Barcode integration
Yes
Anomaly detection
Automated flagging
Dwell time monitoring
Continuous
Automation level
PLC-controlled
Data recording
Automated
Process oversight
Full system overview
Integration with existing systems
Compatible
Manual override capability
QC privilege required
Batch vs. continuous operation
Batch

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container type
Basket
Product type
Food,Beverage

Custom Options


Control panel type
Touchscreen HMI
Integration possibilities
SCADA/PLC systems
Barcode scanner type
Optical laser
Data recording customization
Configurable parameters