Industrial Sauce Homogenization and Emulsifying System

Texture and consistency are critical to foods with delicate compositions like dressings and spread. But the base ingredients do not always mix into a homogenous recipe, especially in the case of emulsions such as mayonnaise.

Disperse your sauce ingredients uniformly into the mix

The Standard Production Plant (SPP) from IKA is a high-shear mixer for condiments and dressings such as mayonnaise, tomato sauce, and cheese spreads. The system incorporates a two-stage unit that blends the ingredients and, secondly, disperses them homogeneously across the medium.

A rotor-stator solution achieves dispersion with a narrow particle size distribution, ensuring stable emulsions and suspensions with the longest possible shelf-life. Meanwhile, the dispersing chamber produces a vacuum to maintain a constant flow rate regardless of viscosity level.

The SPP is available in batch volumes from 25 to 4,000 liters and is equipped with spray nozzles for quick and easy clean-in-place without additional pumps.


  • Viscosity range from water to paste level (approx. 100 Pas)
  • No lump formation
  • Separated circulation loop (short/long)
  • Optional direct steam injection
  • Exchangeable dispersing tools

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