Ketchup manufacturing line

Streamline your sauce production with precision-engineered efficiency, allowing for seamless recipe versatility from ketchup to vegan mayonnaise, ensuring consistent quality and reduced production costs.

Processes and Integrates Diverse Food Products

Selo’s Ketchup Production Line is designed to cater to food manufacturers seeking efficiency and flexibility in producing a wide range of sauces, soups, and condiments. This system offers both batch and continuous production options, suitable for various viscosity products, from ketchup to vegan mayonnaise. The line integrates components like scraped heat exchangers and high-pressure homogenizers to ensure optimal mixing and emulsifying. Capable of handling both large and small-scale operations, the line can adjust to different production volumes with automatic raw material supply systems. Its PLC-controlled operation allows seamless integration into existing setups with remote monitoring for improved oversight. Constructed with high-quality materials, it adheres to industry standards for hygiene and safety. The design facilitates easy cleaning, further bolstered by optional customizations to meet specific production requirements.

Benefits

  • Enhances production efficiency with quick recipe change capability, allowing diverse product outputs.
  • Lowers operational costs through continuous flow production and optimized resource management.
  • Ensures product quality and safety with robust hygienic design and comprehensive safety testing.
  • Minimizes labor requirements with automated raw material supply and PLC-controlled processes.
  • Facilitates rapid product transitions and maintenance with easy-to-clean components.

General


Applications
Ketchup,Sauces,Schaschlik sauce,Soups,Meat products,Fish products,Fruit products,Pet food,Vegetarian products,Plant-based products,Mayonnaise,Bakery products,Baby food,Gypsy sauce
End products
Tofu-based products,Plant-based burger patty,Beef stew,Cat food paste,Spicy ketchup,Bbq sauce,Chicken nuggets,Baked goods glazes,Dog gravy meals,Fish fillet portions,Béarnaise sauce,Low-sugar ketchup,Tomato soup,Creamy baby food puree,Vegetarian sausage,Vegan fish sticks,Salad dressing,Organic ketchup,Fruit puree,Vegan mayonnaise,Fruit jam filling,Egg-free mayonnaise,Vegetable soup,Chicken soup,Mustard sauce,Tomato ketchup
Steps before
Recipe formulation,Ingredient sourcing,Raw material supply,Mixing,Emulsifying
Steps after
Pasteurizing,Packaging,Quality control,Product labeling,Storage
Input ingredients
flavors,nutrients,ingredients,spices,raw materials
Output ingredients
ketchup,sauces,gypsy sauce,schaschlik sauce
Market info
Selo is known for providing industrial engineered-to-order equipment solutions, specializing in processing and packaging systems. They are reputed for their innovative engineering, customization capabilities, and a strong commitment to quality and customer satisfaction within various industries.

Technical Specifications


Production Type
Batch / Continuous
Automation
Fully automated
Batch Size
Larger volumes
Heat Transfer
Optimal coefficient
Direct Steam Injection
Yes
High-Pressure Homogenizer
Available
High Shear Homogenizer
Available
Cleaning Method
Easy to clean
Cost Efficiency
Low cost price

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
Cleaning method
CIP / Manual
Automation level
Manual / PLC / SCADA
Changeover time
Quick recipe change
Energy efficiency
Reduced cost price
Flow production capability
Continuous flow

Material Compatibility


Corrosive resistance (e.g. acids)
Stainless steel,acid-resistant
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Agglomeration risk
Low

Physical Characteristics


Tank shape
Cylindrical / Horizontal
Feed method
Automatic raw material supply

Custom Options


Control panel type
Customizable HMI
Integration possibilities
Modular components
Production line expansion
Batch and continuous options
Recipe flexibility
Quick recipe change
Heat exchange customization
Scraped heat exchangers
Temperature control
Direct steam injection