Pre-mixer for dissolving powders fast
Quickly dissolve powders without lumps or “fisheyes,” ensuring a smooth and homogenous mixture for precise and efficient batch processing, ideal for complex formulations requiring high shear mixing and emulsification.
Dissolves and Homogenizes Liquid and Powder Mixes
The SuperFlow 3 Batch from Limitech is a versatile high-shear powder dissolver expertly crafted to address the complex mixing challenges faced by food and beverage manufacturers. This batch mixer excels at rapidly dissolving dry powders like pectin without forming “fisheyes” or lumps, achieving a smooth, homogeneous mix. Its robust design includes a high-shear mixer unit with a water flushed-seal, ensuring reliable operation and easy maintenance. The unit’s motor and V-belt drive facilitate efficient operation across multiple applications, from chili paste and mayonnaise to plant-based milk and protein powders. With a capacity range from 50 to 6,000 liters, the SuperFlow 3 integrates seamlessly into both pre-processing and processing stages of production lines. It is engineered for manual cleaning, making it ideal for operations requiring frequent sanitization. Additionally, it supports sustainable production with energy-efficient features, ultimately enhancing product quality and consistency.
Benefits
- Enhances product consistency by eliminating lumps in rapid powder dissolution.
- Increases efficiency with high-shear mixing, reducing processing time.
- Flexible capacity accommodates diverse production scales from 50 to 6,000 liters.
- Supports energy-efficient operations, minimizing production costs.
- Easy cleaning reduces downtime and ensures hygiene in food applications.
- Applications
- Personal care,Beverages,Convenience foods,Liquid formulations,Technical coatings,Pet food,Confectionary,Condiments,Powder dissolving,Pharma,Vegan/plant-based,Dairy products
- End products
- Chili paste,Ketchup,Latex paint,Jam,Fruit sauce,Dog kibble,Custard,Toothpaste,Protein powder dissolving,Mayonnaise,Yogurt,Soft drinks,Plant-based milk,Ice cream mix,Foundation cream
- Steps before
- Weighing,Pre-mixing,Powder Addition
- Steps after
- Homogenizing,Dissolving,Emulsifying
- Input ingredients
- powders,pectine,flavoured milk,ice cream mix,paints,recombined milk
- Output ingredients
- dissolved powders,homogenized mixtures,emulsified products,smooth liquids
- Market info
- Limitech is known for manufacturing customized food processing equipment, specializing in jacketed kettles and mixers for the food industry, focusing on flexibility and quality to meet client-specific requirements.
- Capacity
- 50–6,000 liters
- Mixing type
- High-shear mixing
- Volume options
- 50 to 6,000 liters
- Surface finish
- Ra < 0.8
- Automation
- Manual cleaning preferred
- Construction
- Welded cap for powder addition
- Drive type
- Motor and V-belt drive
- Powder dissolving time
- 3 minutes for pectin
- Powder addition
- Top entry
- Working mechanism
- High-shear mixer
- Integrated steps
- Pre-mixing,dissolving
- CIP/SIP
- Manual cleaning preferred
- Batch vs. continuous operation
- Batch
- Powder addition method
- Top through welded cap
- Volume range
- 50–6,000 liters
- Cleanability
- Manual cleaning preferred
- Powder compatibility
- Pectin and other powders
- Discharge method
- Top feed
- Volume capacity
- 50 - 6000 liters
- Internal surface finish
- Ra < 0.8
- Adjustable legs
- 4 adjustable legs
- Integration possibilities
- Stand-alone or part of a larger process system
- Leg adjustability
- 4 adjustable legs
- Surface finish
- Internal Ra,lt
- 0.8