Automatic tray sealer
Maximize throughput and shelf life with our high-speed inline tray sealing solution, ideal for diverse food and pharmaceutical products. Experience quick tool changes and energy-efficient operation, seamlessly integrating with your existing production line.
Seals and Packages Trays Efficiently
The Proseal GT1s Tray Sealer from Proseal is an automatic inline tray sealing system designed to optimize sealing and packaging processes across a variety of industries. This system is notable for its capability to deliver high throughput with up to 80 packs per minute, using a 4-Impression tool. Applications span diverse markets, including food processing, pharmaceuticals, and personal care, sealing products like chicken breasts, yogurt cups, and pill blister packs. The GT1s employs Modified Atmosphere Packaging (MAP) to enhance product shelf life and quality, while its quick tool-change feature minimizes downtime. Constructed with hygienic materials suitable for food industry standards, it integrates seamlessly with other line equipment through its innovative QR modular conveyor system. Additionally, the GT1s exhibits significant energy efficiency with its Eseal® technology, reducing energy consumption by up to 92%. Optional features such as the eWON system for real-time data monitoring and the I-film reel monitoring enhance operational control and maintenance, while ensuring precision and reliability in high-demand environments.
Benefits
- Enhances production speed with up to 80 packs per minute throughput, improving overall line efficiency.
- Reduces energy costs significantly with a 92% reduction in consumption through energetic Eseal® technology.
- Minimizes labor costs with user-friendly design and rapid tool-change capabilities, maximizing uptime.
- Extends product shelf life using optional Modified Atmosphere Packaging, crucial for perishable goods.
- Facilitates seamless integration with existing line components via a versatile modular conveyor system.
- Applications
- Sauces,Sandwiches,Bakery,Oils,Dairy,Seafood,Soups,Dairy alternatives,Seasonings,Personal care,Ready meals,Pet food,Fruits,Nuts,Baby food,Confectionery,Meat,Plant-based protein,Dressings,Poultry,Pharmaceutical
- End products
- Olive oil bottles,Ham and cheese sandwiches,Salmon fillets,Chicken breasts,Beef patties,Almond milk,Croissants,Tomato soup,Spice packets,Roasted almonds,Salad dressings,Pill blister packs,Yogurt cups,Shampoo bottles,Sliced apples,Lasagna trays,Chocolate bars,Tofu,Pureed baby food,Ketchup sachets,Canned dog food
- Steps before
- Tray preparation,Conveyor arrangement,Filling,Weighing,Ingredient mixing,Portioning
- Steps after
- Packing,Labeling,Distribution,Storage,Quality checking,Shelf life monitoring
- Input ingredients
- randomly spaced trays,pre-formed trays,films for seal,food products
- Output ingredients
- sealed trays,Atmospheric sealed packs,Gas flush MAP packs,Hermetic shrink packs
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Speed
- Up to 80 packs per minute
- Tool Changeover Time
- Two-minute
- Automation
- Automatic
- Seal System
- Eseal® energy efficient electric seal system
- Energy Consumption Reduction
- 92%
- Tray Infeed System
- ProMotion high accuracy continuous motion
- Conveyor System
- QR modular conveyor system
- Seal Style
- Atmospheric,Gas Flush,Hermetic Shrink
- Packaging Type
- Modified Atmosphere Packaging (MAP) available
- Film Monitoring System
- I-film intelligent film reel monitoring system
- Seal Force
- Massive increase in seal force
- Free Flow Gas Flush
- Available
- Working Mechanism
- Automatic in-line tray sealing
- Integration
- Integrates with other line equipment
- Tool Change Time
- Two-minute tool changeover
- Automation Level
- PLC-controlled
- Cleaning Method
- Hygienic construction with wash-down protection
- Energy Efficiency
- 92% reduction in energy consumption with Eseal®
- Tray Infeed System
- ProMotion high accuracy continuous motion
- Gas Flush Option
- Optional 'free-flow' gas flush Modified Atmosphere Packaging (MAP)
- Machine footprint
- Compact
- Portability
- Fully portable and castor mounted
- Tray capacity
- 4-Impression tool
- Design
- Hygienic construction with wash-down protection
- Tool changeover time
- 2 minutes
- Seal system
- Eseal® energy efficient electric seal
- Conveyor system
- QR modular conveyor with quick release belts
- Portability
- Fully portable and castor mounted