Dense-phase powder conveying system
Optimize your powder processing with a system designed to handle abrasive and fragile materials gently and efficiently, ensuring minimal maintenance and energy use across high-capacity operations.
Gently Conveys Powder and Granules
The Dense-Phase Master from Daniatech is an energy-efficient pneumatic conveying system designed for the gentle transport of powders and granules across industries like dairy, food, and biotech. It uses compressed air to propel materials through pipelines at low velocities, reducing wear and material degradation. This system supports continuous, automated operations and is PLC-controlled for seamless integration into existing lines. Its robust stainless-steel construction meets EHEDG hygienic standards and complies with EN 1935/2004 and PED 2014/68/EU certifications. With customizable configurations, it ensures efficient handling of abrasive materials, offering optional features like air injectors and weighing systems to optimize flow and reduce energy consumption.
Benefits
- Reduces energy consumption with efficient compressed air utilization.
- Minimizes wear and maintenance costs due to its robust, low-velocity operation.
- Enhances product quality by gently handling fragile powders and granules.
- Simplifies integration with customizable configurations to meet specific line requirements.
- Complies with hygiene and safety standards, ensuring operational safety and product integrity.
- Applications
- Food,Beverages,Plant-based beverages,Personal care,Sauces,Soups,Hummus,Pet food,Confectionary,Hydrocolloids,Starches,Biotech,Mayonnaise,Dairy
- End products
- Ketchup,Corn starch,Tomato soup,Enzyme blends,Aioli,Almond milk,Milk chocolate filling,Tahini hummus,Agar-agar,Fruit juice concentrate,Skincare powder,Pet nutrition powder,Whey protein powder
- Steps before
- Purification,Pre-hopper Level Check,Air Compression,Fluidizing,Material Loading
- Steps after
- Receiving at Destination,Product Sampling,Material Weighing,Pipeline Inspection,Product Distribution
- Input ingredients
- powder,granulate,abrasive material,fragile material
- Output ingredients
- conveyed powder,conveyed granulate
- Market info
- Daniatech specializes in manufacturing industrial mixers and processing equipment, known for innovation and high-quality engineering, specifically within the food, beverage, and pharmaceutical industries. Their solutions are tailored to improve efficiency and performance in production processes.
- Conveying velocity
- 1-10 m/s
- Operational pressure
- < 7 bar (typical 1-3 bar)
- Material handling
- Abrasive and fragile material
- Airflow control
- Adjustable air valves
- Air Supply
- Up to 7 bar,50 to 200 m³/h
- Power supply
- 3×400 VAC,50 Hz + PE
- Working mechanism
- Dense-phase pressure conveying system
- Conveying velocity
- 1-10 m/s
- Operational pressure
- 1-3 bar (max <7 bar)
- Airflow control
- Adjustable air valves with pressure transmitters
- Material handling
- Abrasive and fragile material
- Robust design
- Stainless steel with few moving parts
- Control system
- Pneumatic control panel with regulation valves and pressure sensors
- Installation
- Fast and easy
- Maintenance
- Minimal
- Few wear parts
- Flexibility
- Customisable design according to capacity and product
- Energy efficiency
- Low energy consumption/high efficiency
- Conveying continuity
- Twin system options for continuous operation
- Gentle conveying
- Efficient and gentle handling
- Hygienic design
- Compliance with EHEDG
- Customization
- Customisable design according to capacity and product
- Abrasion resistance
- Yes
- Cleanability
- Hygienic design in compliance with EHEDG
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Density/particle size
- Flexible for varying densities and sizes
- Discharge method
- Pressure vessel with level sensor and valves
- Material Composition
- Stainless steel
- Control panel type
- Pneumatic control panel
- Moveable control cabinet
- Yes
- Control panel type
- Pneumatic control cabinet
- Integration possibilities
- PLC system for control
- Customisable design
- Capacity and product specific
- System options
- Twin system for continuous conveying