Batch mixer for soft drinks ingredients

Effectively manage diverse ingredient formats with a high-performance mixing system that ensures seamless integration, optimal ingredient distribution, and minimal waste, addressing the challenges of modern soft drink formulations.

Mixes and Discharges Diverse Ingredients Efficiently

The Tetra Pak Mixer RJCI 4X is an industrial batch mixer specifically designed for a wide range of ingredients and end-products in the food and beverage industry. Employing patented injection and radial jet technologies, this mixer allows for the rapid in-feed and thorough homogenization of powders and liquids, reducing air incorporation and foaming. It adeptly manages processes such as mixing, aspiration, dosing, and recirculation, ensuring consistent product quality.

Applications span from soft drinks and dairy to sauces and spreads, producing items such as cola beverages, flavored milk, and mayonnaise. With automated batch operations, the RJCI 4X supports seamless integration into existing production lines, offering features like a smart ergonomic operator table and a wet feeding solution to prevent clumping and minimize waste. With optional elements like an Auto Mixing Device (AMD) for high shear mixing without additional energy costs, and an Ingredients Loop Extension (ILE) to optimize line layout, it provides flexibility for diverse production requirements.

The mixer is built for durability and ease of maintenance, featuring a dust extraction and recovery system that keeps the working environment clean. Made with robust material choices, it meets stringent industry standards while providing the engineering support necessary for customization and troubleshooting.

Benefits

  • Enhances ingredient handling flexibility with capability to process diverse packaging formats.
  • Minimizes ingredient waste through efficient handling and patented injection technologies.
  • Reduces production costs by eliminating need for high energy shearing pumps.
  • Facilitates layout customization with extended ingredient loop design.
  • Improves safety and reduces maintenance with dust extraction and recovery system.

General


Applications
Sauces,Spreads,Soups,Nectar,Prepared foods,Still drinks,Cheese,Plant-based products,Ice cream,Tomato products,Juice,Soft drinks,Ingredient handling,Dairy
End products
Sports drinks,Peanut butter,Grape nectar,Herbal iced tea,Flavored milk,Orange soda,Oat milk,Smoothie bases,Cream cheese,Pumpkin puree,Plant-based ice cream,Tomato soup,Strawberry jam,Apple juice,Soy milk,Marinara sauce,Energy drinks,Bean dip,Salad dressing,Ketchup,Coconut ice cream,Cola beverages,Mayonnaise,Gouda cheese,Lemon-lime drinks
Steps before
Ingredient Preparation,Powder Handling,Liquid Mixing,Ingredient Feeding
Steps after
Sterilization,Filling,Packaging,Distribution
Input ingredients
soft drink ingredients,powdered ingredients,liquid ingredients,water-soluble powders,sacks packaging,big bags packaging,various packaging formats,lumpy powders,dusty powders,gums,honey
Output ingredients
mixed soft drinks,homogeneous mixtures,discharged ingredients,dissolved powders,no waste streams
Market info
Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.

Technical Specifications


Batch Mixing Capability
Yes
Handling Capability
100% of soft drink ingredients
Injection Technology
Patented
Mixing Technology
Radial jet technology
Operator Table
Smart,ergonomic
Wet Feeding Solution
Lump prevention
Automation Option
Auto Mixing Device (AMD)
Recirculation Loop
Flexible extension capability
Discharge Options
Three lances available
Water Rinsing Capability
Yes

Operating Characteristics


Working mechanism
Radial jet technology with injector
Batch or inline flow
Batch
Automation level
PLC-controlled
Integrated steps
Powder and liquid ingredient wet feeding
CIP/SIP
CIP compatible
Air incorporation control
Minimized with radial jet technology
Flexible operation
Handles various ingredient packaging formats

Material Compatibility


Cleanability
Designed for easy cleaning with no waste
Density/particle size
Handles various densities and particle sizes

Product type Characteristics


Foaming potential
Moderate
Ingredient discharge difficulty
Handles challenging ingredients

Physical Characteristics


Discharge method
Aspiration / Hopper / Dosing into recirculation loop
Control panel type
Large operator-friendly HMI
Compact footprint
Floor level operation
Turbulence method
Radial jet technology
Injection technology
Patented injection technology
Injector
Creates vacuum using Venturi effect
Lance options
Powder / Small liquid / Large liquid
Smart operator table
Ergonomic for ingredient addition at floor level

Custom Options


Control panel type
Smart,ergonomic operator table with HMI
Integration possibilities
Ingredients Loop Extension (ILE)
Discharge method
Multiple lances for wet and dry intake