Low-pressure forming solution for plant-based products
Achieve a handcrafted look and precise texture retention for plant-based foods with a cutting-edge low-pressure forming solution, capable of producing both filled and unfilled products with flexible shapes and dimensions. Perfect for innovative food processors aiming to set their creations apart.

Forms and Fills Plant-Based and Convenience Foods
The MasterFormer from Marel is a low-pressure forming machine designed for the intricate demands of plant-based and convenience food production. It stands out for its ability to preserve the structure and texture of ingredients like soy and tofu, ensuring the end products, such as vegan burgers and pesto-filled veggie patties, have a superior, handmade appearance. With a unique forming unit, it allows quick swaps for shape and dimension changes, offering flexibility in production lines. The MasterFormer supports continuous, high-speed operations with the capability to form, fill, and portion both solid and liquid components, achieving efficient throughput. Its modular design includes the MasterSlice and MasterFill modules for solid, liquid, and paste fillings, enhancing product diversity. This equipment is engineered for seamless integration into processing and packaging systems, providing food producers and manufacturers with advanced solutions to meet eclectic consumer tastes. Maintenance is streamlined through its user-friendly design, while customization options and Marel’s engineering support ensure configuration adaptability to specific production needs.
Benefits
- Enhances product variety with quick form and fill changes, catering to diverse consumer demands.
- Preserves ingredient integrity, delivering products with a high-quality, handmade appearance.
- Integrates seamlessly into high-speed production lines, boosting operational efficiency.
- Reduces maintenance costs with user-friendly design and modular components.
- Customizable options ensure adaptability to specific production requirements, providing flexibility for future needs.
- Applications
- Unfilled products,Liquid fillings,Paste fillings,Convenience products,Filled products,Burgers,Plant-based products,Ground meat blocks,Solid fillings,Sausages,Potato specialties
- End products
- Ketchup-infused tofu bites,Ham-stuffed plant cutlets,Vegan burgers,Baked potato wedges with fillings,Plant-based sausages,Pesto-filled veggie burgers,Meat-alternative nuggets,Béchamel-filled potato croquettes,Striped veggie burgers,Soy patties,Cheese-filled tofu squares,Stuffed vegetable patties,Tofu cutlets,Plant-based meatloaf blocks
- Steps before
- Preparation,Emulsification,Grinding,Marinating
- Steps after
- Packing,Coating,Cooking,Tray Handling
- Input ingredients
- plant-based proteins,soy,tofu,solid filling,cheese,ham,liquid filling,paste filling,pesto,béchamel,ketchup
- Output ingredients
- filled products,unfilled products,burgers with relief,stripes,ground meat blocks,coated products,cooked products
- Market info
- Marel is known for its advanced food processing equipment, specializing in systems and services for poultry, meat, and fish industries. It is recognized for innovation, quality, and improving processing efficiency and sustainability.
- Pressure
- Ultra-low pressure
- Product Shape Flexibility
- Multiple shapes
- Filling Capability
- Solid,liquid,paste
- Maintenance
- Easy to maintain
- Speed of Forming Unit Changeover
- Quick and easy
- Automation Level
- PLC-controlled
- Texture Retention
- High
- Product Types
- Filled,unfilled,plant-based
- Production Flexibility
- High
- Output Consistency
- High-quality products
- Working Mechanism
- Low-pressure forming
- Batch vs. continuous operation
- Batch
- Cleaning method
- Manual
- Automation level
- PLC
- Product Flexibility
- Multiple shapes/forms
- Filling Capabilities
- Solid,liquid,paste
- Energy efficiency
- High
- Maintenance
- Easy to maintain
- Integration Capabilities
- Can be combined with MasterSlice and MasterFill modules
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container shape
- Trays / Coated or cooked
- Control panel type
- HMI/Touchscreen
- Integration possibilities
- Can integrate with existing systems
- Forming unit adaptability
- Swappable forming units
- Product shaping
- Diverse shape and dimensions
- Filling options
- Solid,liquid,paste fillings