Low-pressure forming solution for plant-based products

Achieve a handcrafted look and precise texture retention for plant-based foods with a cutting-edge low-pressure forming solution, capable of producing both filled and unfilled products with flexible shapes and dimensions. Perfect for innovative food processors aiming to set their creations apart.

Forms and Fills Plant-Based and Convenience Foods

The MasterFormer from Marel is a low-pressure forming machine designed for the intricate demands of plant-based and convenience food production. It stands out for its ability to preserve the structure and texture of ingredients like soy and tofu, ensuring the end products, such as vegan burgers and pesto-filled veggie patties, have a superior, handmade appearance. With a unique forming unit, it allows quick swaps for shape and dimension changes, offering flexibility in production lines. The MasterFormer supports continuous, high-speed operations with the capability to form, fill, and portion both solid and liquid components, achieving efficient throughput. Its modular design includes the MasterSlice and MasterFill modules for solid, liquid, and paste fillings, enhancing product diversity. This equipment is engineered for seamless integration into processing and packaging systems, providing food producers and manufacturers with advanced solutions to meet eclectic consumer tastes. Maintenance is streamlined through its user-friendly design, while customization options and Marel’s engineering support ensure configuration adaptability to specific production needs.

Benefits

  • Enhances product variety with quick form and fill changes, catering to diverse consumer demands.
  • Preserves ingredient integrity, delivering products with a high-quality, handmade appearance.
  • Integrates seamlessly into high-speed production lines, boosting operational efficiency.
  • Reduces maintenance costs with user-friendly design and modular components.
  • Customizable options ensure adaptability to specific production requirements, providing flexibility for future needs.

General


Applications
Unfilled products,Liquid fillings,Paste fillings,Convenience products,Filled products,Burgers,Plant-based products,Ground meat blocks,Solid fillings,Sausages,Potato specialties
End products
Ketchup-infused tofu bites,Ham-stuffed plant cutlets,Vegan burgers,Baked potato wedges with fillings,Plant-based sausages,Pesto-filled veggie burgers,Meat-alternative nuggets,Béchamel-filled potato croquettes,Striped veggie burgers,Soy patties,Cheese-filled tofu squares,Stuffed vegetable patties,Tofu cutlets,Plant-based meatloaf blocks
Steps before
Preparation,Emulsification,Grinding,Marinating
Steps after
Packing,Coating,Cooking,Tray Handling
Input ingredients
plant-based proteins,soy,tofu,solid filling,cheese,ham,liquid filling,paste filling,pesto,béchamel,ketchup
Output ingredients
filled products,unfilled products,burgers with relief,stripes,ground meat blocks,coated products,cooked products
Market info
Marel is known for its advanced food processing equipment, specializing in systems and services for poultry, meat, and fish industries. It is recognized for innovation, quality, and improving processing efficiency and sustainability.

Technical Specifications


Pressure
Ultra-low pressure
Product Shape Flexibility
Multiple shapes
Filling Capability
Solid,liquid,paste
Maintenance
Easy to maintain
Speed of Forming Unit Changeover
Quick and easy
Automation Level
PLC-controlled
Texture Retention
High
Product Types
Filled,unfilled,plant-based
Production Flexibility
High
Output Consistency
High-quality products

Operating Characteristics


Working Mechanism
Low-pressure forming
Batch vs. continuous operation
Batch
Cleaning method
Manual
Automation level
PLC
Product Flexibility
Multiple shapes/forms
Filling Capabilities
Solid,liquid,paste
Energy efficiency
High
Maintenance
Easy to maintain
Integration Capabilities
Can be combined with MasterSlice and MasterFill modules

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container shape
Trays / Coated or cooked

Custom Options


Control panel type
HMI/Touchscreen
Integration possibilities
Can integrate with existing systems
Forming unit adaptability
Swappable forming units
Product shaping
Diverse shape and dimensions
Filling options
Solid,liquid,paste fillings