Biscuit wire cutter and depositor for confectionery production
Streamline your production of intricately designed cookies and snacks with a versatile system, capable of precision cutting, depositing, and filling, ensuring high-speed output and exceptional shape accuracy for a wide variety of dough and filling types.
Deposits, Extrudes, and Wire-Cuts Dough Products
The Meincke V60 from Bühler is a versatile solution for biscuit and confectionery manufacturers, offering precision in depositing, extruding, and wire-cutting applications. This equipment stands out for its adaptable design, allowing the integration of multiple depositing heads to create diverse products, such as multi-colored cookies and filled pastries. It operates with high throughput while maintaining accuracy in shape and weight, crucial for complex designs involving inclusions like nuts and fruit. The system is PLC-controlled for seamless integration into your production line and features a cleaning-in-place (CIP) function for efficient maintenance. With the flexibility to handle semi-liquid and solid materials, the Meincke V60 addresses continuous, high-speed operation demands in food processing. Adjustable process parameters offer full recipe control, ensuring consistent quality across all batches.
Benefits
- Enhances production flexibility by allowing quick switches between depositing, extruding, and wire-cutting processes.
- Maintains high product accuracy, ensuring consistent weight and shape, crucial for quality control.
- Reduces maintenance time with easy-to-clean components and CIP functionality.
- Supports diverse product ranges, enabling the creation of complex, multi-textured baked goods.
- Offers full recipe control for adaptable production to meet varying market demands.
- Applications
- Baked goods,Fruit inclusions,Snacks,Nut inclusions,Confectionery,Chocolate fillings,Cakes,Extruded products,Dough-based products,Biscuit products
- End products
- Inclusion cookies,Cookies,Chocolate chip cookies,Fruit-flavored dough snacks,Jam-filled cookies,Nut-studded biscuits,Chocolate-filled biscuits,Low-fat extruded bars,Decorative pastry products,Biscuit sticks,Multi-layered cakes,Biscotti,Multi-colored cookies,Fruit-filled pastries,Encapsulated fruit donuts
- Steps before
- Dough preparation,Extrusion,Mixing,Batter preparation
- Steps after
- Die stamping,Pattern rolling,Cooling,Packing,Decorating
- Input ingredients
- semi-liquid batters,soft deposited dough,stiff wire cut dough,chocolate fillings,low-fat extruded applications,chocolate,nuts,fruit pieces
- Output ingredients
- deposited products,wire-cut products,extruded products,multi-colored cookies,encapsulated products,filled biscuits,decorated products
- Market info
- Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.
- Cleaning Method
- CIP (Cleaning-In-Place)
- Product Variety Flexibility
- Up to three masses and injections
- Output Accuracy
- High accuracy in weight and shape
- Handling Capability
- Gentle handling of inclusions (chocolate,nuts,fruit pieces)
- Depositing Heads
- Up to three heads for flexibility
- Recipe Control
- Full recipe control for easy and quick changes
- Working mechanism
- Depositing,extruding,and wire-cutting
- Integrated steps
- Simultaneous use of up to three depositing heads
- CIP principles
- Cleaning-in-place (CIP) function
- Cleaning method
- Nozzle plates and the pump house removable
- Hoppers tiltable
- Changeover time
- Quick output changes with different depositing heads
- Automation level
- Full recipe control
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Product Embellishment
- Die stamping and pattern rolling
- Depositing head flexibility
- Single or multiple heads
- Recipe control
- Full control for easy and quick changes
- Nozzle plate removal
- Yes
- Tiltable hoppers
- Yes
- Head switching
- Switch between multiple depositing heads
- Product variety
- Deposited,wire-cut,or extruded products