Automatic leak detection system for pharmaceutical containers
Ensure the integrity of pharmaceutical containers with precision leak testing technology, detecting even the smallest breaches in sealed vials and ampoules to maintain product safety and compliance with regulatory standards.
Performs Non-Destructive Leak Detection and Inspection
The Automatic Inspection and Leak Test Machine from TRUKING is engineered to ensure pharmaceutical packaging integrity through precise, non-destructive testing. Employing high voltage discharge technology, this machine detects seal failures in ampoules, vials, and oral liquids by identifying electrical conductivity variations. It operates at high speeds with full automation, leveraging a servo drive system for stable and accurate detection. Integrated with industrial PC control, it features audit trail, data integrity, and remote access complying with 21 CFR Part 11. This machine excels in applications ranging from insulin and penicillin packaging to vitamin tablets and aseptic solutions. TRUKING’s equipment supports continuous operations and seamless production line integration, adhering to GAMP, cGMP, and FDA standards. Designed for easy maintenance, it includes features for online detection and operates efficiently in rigorous manufacturing environments, catering to pharmaceutical manufacturers and biotechnology companies seeking reliable packaging verification.
Benefits
- Enhances product safety by ensuring 100% seal integrity for sterile packaging.
- Reduces operational costs with automated, high-speed inspection reducing manual interventions.
- Ensures regulatory compliance with 21 CFR Part 11 and GMP standards.
- Increases production efficiency through real-time online detection capabilities.
- Minimizes risk of contamination with non-destructive testing methodology.
- Applications
- Vitamins,Supplements,Liquid formulations,Fine chemicals,Pharmaceutical powder,Injectable packaging,Biopharmaceuticals,Oral liquid formulations,Pre-filled syringe production,Ampoule production
- End products
- Hemoglobin solutions,Omega-3 fish oil capsules,Pre-filled heparin syringes,Insulin,Glass ampoules,Cough syrup,Ascorbic acid tablets,Vitamin d3 tablets,Epinephrine vials,Antiseptic sprays,Penicillin derivatives
- Steps before
- Filling,Sealing,Lyophilization,Container Preparation
- Steps after
- Inspection,Leak Testing,Packaging,Sterilization
- Input ingredients
- sealed containers,ampoules,vials,oral liquids,insulated vessels
- Output ingredients
- high voltage current,tested ampoules,tested vials,tested oral liquids,inspection results
- Market info
- Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.
- Automation
- Full automation
- Detection type
- High voltage discharge sealing detection
- Operation Speed
- High speed
- Accuracy
- High detection precision
- PC Control
- Industrial PC with audit trail and data integrity features
- Compliance
- 21 CFR Part 11 compliance
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Compact footprint
- Compact design for space-saving capability
- Control panel type
- Industrial PC control with advanced features
- Discharge method
- Fully automated discharge system
- Shape
- Insulation vessel for sealing integrity
- Dimension
- Customizable based on application requirements
- Control panel type
- Industrial PC control
- Integration possibilities
- Compliance with GAMP,cGMP,FDA
- Automation level
- Full automation
- Audit trail features
- 21 CFR Part 11 compliance
- Remote access
- Available
- Drive system
- Full servo drive system