Mixing system for long dough resting times

Achieve consistent dough quality with extended resting times, optimizing water absorption and air incorporation to elevate your artisan bread production.

Mixes, Rests, and Transports Dough

The POWER SQUARE SYSTEM from WP Kemper is an engineered solution tailored for industrial bakeries requiring precise control over dough preparation for extended resting times. Featuring the KEMPER 3-zone mixing principle, it ensures airy doughs with high water absorption and consistent quality. This system automates the entire dough handling process—from mixing and resting to transporting and discharging. Available in multiple configurations, such as the POWER SQUARE SYSTEM 18×1, 32×2, and 46×3, it accommodates varying production capacities, up to 7,200 kg of dough per hour. The robust design integrates seamlessly into existing production lines, featuring stainless-steel spirals, guide bars, and automated container transport. The touch panel interface allows for process visualization, while options for customized raw material supply and superordinate control system interfaces enhance flexibility and integration. With a focus on reducing downtime, the system’s monitoring facilitates proactive maintenance, ensuring reliable operations for producing a wide range of products, including artisan breads and specialty rolls.

Benefits

  • Ensures consistent dough quality with high water absorption through the KEMPER 3-zone mixing principle.
  • Minimizes production downtime with automated dough handling and integrated monitoring systems.
  • Accommodates high-volume production with capacities up to 7,200 kg per hour.
  • Enhances operational efficiency with rapid ingredient mixing and short cycle times.
  • Offers flexibility with customizable integration options for existing control systems.

General


Applications
Mixed wheat dough,Wheat dough,Bakery products,Bread dough
End products
Baguettes,Rye bread,Specialty bread rolls,Artisan breads,Mixed grain loaves,Soft rolls,Sourdough loaves,Ciabatta,Brioche,Whole wheat bread,Focaccia
Steps before
Ingredient mixing,Automatic raw material supply,Dough preparation
Steps after
Bowl tipping,Packing,Quality inspection
Input ingredients
soft dough,wheat dough,mixed wheat dough,raw materials
Output ingredients
airy dough,dough with high water absorption,processed dough,fully mixed dough
Market info
WP Kemper is known for manufacturing high-quality industrial baking equipment, specializing in mixing, dividing, and dough processing solutions, with a strong reputation for innovation, engineering excellence, and reliable service in the bakery industry.

Technical Specifications


Automation
Fully automatic
Mixing capacity
Up to 7,200 kg dough/hour
Cycle time
3.3 minutes
Dough resting time
240 minutes
Dough resting positions
8 - 36
Dough discharge method
Large base discharge opening
Mixing principle
KEMPER 3-zone mixing
Spiral mixer type
Single or double spiral made of stainless steel
Guide bar material
Stainless steel
Container transport system
Chain transport system
Bowl material
Stainless steel
Container type
Square,blue plastic containers
Bowl diameter base opening
Large diameter
Layout customization
Automatic raw material supply connections
Interface
Prepared for superordinate control system
Portioning hopper
Available
Access control
KEMPER KEY

Operating Characteristics


Working mechanism
Mixing and dough resting
Automation level
Fully automatic
Batch vs. continuous operation
Batch
Cleaning method
Manual

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Dough Type
Very soft doughs
Dough Resting Duration
Particularly long
Capacity
Up to 7,200 kg dough/hour
Mixing Principle
3-zone mixing principle
Container Material
Blue plastic containers

Physical Characteristics


Machine footprint
Modular and adaptable
Discharge method
Large base discharge opening
Container type
Square,blue plastic containers
Control panel type
Touch panel with menu navigation
Protective enclosure
All-round protective enclosure with limit switch protected doors
Bowl type
Fixed bowl made of stainless steel
Bowl wall scraper
Can be folded down for cleaning
Diameter of base opening
Large diameter for quick discharge
Bowl cover
Incl. safety ring with a protective switch
Bowl tipper
HK 200,space-saving column design

Custom Options


Control panel type
Touch panel with menu navigation and process visualization
Discharge method
Large diameter base opening for quick dough discharge
Bowl type
Fixed bowl made of stainless steel with a large diameter base opening
Guide bar material
Stainless steel
Spiral type
Single or double spiral made of stainless steel
Container type
Square,blue plastic dough resting containers