Coffee capsule filling and sealing machine

For producers seeking a compact yet powerful machine, this system efficiently fills and seals capsules, ensuring high-quality outputs for diverse beverage lines, from espresso to mixed fruit juice pods, all within a minimal footprint.

Fills and Seals Beverage Capsules Efficiently

The FS 190 from Rychiger is a versatile Coffee Capsule Filling & Sealing Machine engineered to maximize efficiency on a compact footprint. This machine employs a high-speed, continuous operation process capable of filling and sealing up to 240 capsules per minute across four lanes. Ideal for coffee producers, tea manufacturers, and beverage companies, the FS 190 handles a variety of capsule formats, including Nespresso compatible, K-Cup, and Dolce Gusto, with materials ranging from plastic to compostable composites.

Its compact design features integrated control systems and safety casings, facilitating easy installation in confined spaces. The FS 190 boasts optimized accessibility with quick retooling capabilities, ensuring minimal downtime. Additionally, its low-waste foil punching and one-stroke sealing technologies ensure high sealing quality, reducing material waste. This machine supports seamless integration into existing production lines and offers scalable solutions for beverage companies looking to enter or expand in the capsule market. With built-in compliance to industry standards and Rychiger’s technical support, the FS 190 stands out as a robust and flexible investment for future-proofing your packaging operations.

Benefits

  • Enhances production efficiency by processing up to 240 capsules per minute.
  • Saves space with a compact design, allowing installation in limited areas.
  • Minimizes material waste through low-waste foil punching technology.
  • Increases flexibility by accommodating multiple capsule formats and materials.
  • Streamlines maintenance with integrated systems and quick retooling capabilities.

General


Applications
Supplements,Snacks,Multi beverage,Pet food,Confectionary,Coffee,Baby food,Tea,Dairy products
End products
Chocolate truffles,Black tea bags,Cat food pouches,Infant formula,Espresso capsules,Potato chips,Vitamin c supplements,Mixed fruit juice pods,Yogurt cups
Steps before
Grinding,Mixing,Blending
Steps after
Packing,Labeling,Cartoning
Input ingredients
coffee capsules,tea capsules,multi-beverage capsules,plastic capsules,aluminum capsules,compostable capsules,foils
Output ingredients
filled coffee capsules,filled tea capsules,sealed capsules,Nespresso compatible capsules,Dolce Gusto format capsules,K-Cup format capsules
Market info
Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.

Technical Specifications


Output/min
240 capsules/min
Output/h
14,400 capsules/h
Cycles/min
60 cycles/min
Number of lanes
4 lanes
Footprint
5 m²
Size (WxH)
2.1 x 2.1 m
Weight
2,100 kg
Connected load
3 x 400 V + Pe / 50 Hz
Rated power
7 - 14 kW
Capsule compatibility
Nespresso,Dolce Gusto,K-Cup,proprietary formats
Material compatibility
Plastic,Aluminum,Compostable materials
Compression air usage
≥ 6 bar,15 l/min
One-stroke sealing technology
Yes
Low-waste foil punching
Yes

Operating Characteristics


Cycle speed
60 cycles/min
Capsule output
240 capsules/min
Lane configuration
4 lanes
Footprint
5 m²
Material flexibility
Plastic,aluminum,compostable materials
Format compatibility
Nespresso,Dolce Gusto,K-Cup,proprietary formats
Control system
Integrated
Accessibility
Optimized
Quick retooling
Yes
Low-waste foil punching
Yes
One-stroke sealing technology
Yes

Material Compatibility


Plastic compatibility
Plastic capsules
Aluminum compatibility
Aluminum capsules
Compostable material compatibility
Compostable capsules
Sealing material compatibility
Low-waste foil

Product type Characteristics


Product types
Coffee,Tea,Multi Beverage

Physical Characteristics


Machine footprint
5 m²
Number of lanes
4
Machine dimensions (WxH)
2.1 x 2.1 m
Machine weight
2100 kg

Custom Options


Control panel type
Integrated HMI
Integration possibilities
Ready-to-run installation
Retooling capability
Quick retooling
Capsule format compatibility
Nespresso,Dolce Gusto,K-Cup
Material compatibility
Plastic,aluminum,compostable