Vaccine Manufacturing Equipment
Find innovative production technology for making vaccines and connect directly with world-leading specialists.
Some of the vaccines in use today were originally developed decades ago. But advances in research, expertise and vaccine development equipment provide immunizations from bacterial and viral diseases (antibodies and cell therapy) to more people every year. The Covid 19 pandemic highlights the urgent need to scale up the production of vaccines and ensure an automated as well as reproducible manufacturing environment.
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Sterile Filtration System for GMP-grade products
Processing equipment used in industries regulated by GMP must ensure fully…
High-frequency vibratory mixer
Mixing liquid products by stirring method generates heat from friction and shear forces. This …
GMP dispersing machine for liquid formulations
Multi-staged rotor/stator mixers generate the high shear forces required to …
Agitator bead mill for API
To achieve precisely defined API properties and safe and reproducible production, rigorous impleme…
Flexible laboratory bead mill for vaccines
For precise, efficient, and reproducible cell disruption, optimization of proces…
Disposable isolator
Pharmaceutical powders need to be contained in the strictest conditions. But handling powders and cleaning…
Aseptic filling machine for liquids and powders
Aseptic filling of containers such as vials, syringes, bottles, and cartrid…
Manual stoppering equipment for pre-filled syringes
Air present in the empty space of pre-filled syringes may prevent you …
Manual ampoule filler
When you fill ampoules it is essential to avoid wetting the inside walls of the container, as it may aff…
Laboratory liquid viewer for transparent glass bottles
Impurities like hair, fibers, or glass, sourced from the environmen…
Laboratory liquid viewer for varying light conditions
In the pharmaceutical industry, you must inspect liquids in vials or…
Laboratory liquid viewer for colored glass bottles
In the pharmaceutical industry, an inspection to detect any particulate…
Benchtop ampoule opening and closing equipment
The procedure for opening or closing ampoules requires you to handle gas and…
Automatic forming and sealing blister machine for packing syringes
Controlling contamination is on every manufacturer's …
Automated bubble traps for chromatography
Radial flow chromatography processes require special attention and the right use …
Pre-packed and pre-validated chromatography columns
In chromatography, you must always take into account the apparatus tha…
Lab-scale radial chromatography columns for virus validation
In the food industry, as an example, during lab-testing and …
Low speed Filler for large-volume parenterals
Large-volume parenteral bottles are usually manufactured with a resin that ca…
Form fill seal thermoforming machine for medical devices
Form Fill Seal thermoforming machines are those that produce pack…
Labeling machine for ampoules
It’s essential for pharmaceutical companies to provide the highest quality ampoules to custome…
Pharmaceutical rotary labeling machine for vials
Small, cylindrical-shaped glass bottles or vials are mainly used for vacci…
Sterile compounding system
Hospitals and compounding centres have traditionally used manual aseptic compounding processes. As…
Closed restricted access barrier system
Pharmaceutical production techniques often require isolation of compounds and chemic…
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Sign upNested syringe filling machine
Increasingly, pre-sterilized Ready To Use (RTU) nested vials, cartridges and syringes are the …
Syringe tub sterilizer
A common challenge is how to transfer nested syringe tubs to the aseptic filling area without compromis…
Vial filling machine
The volume filling of vials, cartridges and syringes is a vital part of the production of a wide range of…
Vial sterilization tunnel
Sterilization of vials, ampoules and syringes before filling is a vital step in the production of r…
Packaging machine for syringes in trays
Pre-dosed syringes are rapidly becoming the method of choice for the delivery of inj…
Distributor of samples to different devices
The ability to expand your automatic sampling solution provides increased flexi…
Flexible automatic inspection machine for syringes
Manufacture of pre-filled syringes requires the highest quality inspect…
Ethylene oxide sterilizer
When medical devices like syringes, catheters, dialysis cartridges, plastic dressings and sutures h…
Compact H2O2 disinfection system
Dry fogging provides safe, effective microbiological cleaning of critical areas in biotech, …
Start-up sterile filling line for injectables
For smaller-scale production of vials and syringes for the injectables market…
Sterile filling line for injectables
Sterile filling of liquids and powders for the pharmaceutical and cosmetic industries r…
Automated cell culture clarification system
Efficient harvest from the bioreactor is essential to any successful cell cultu…
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Contact usVaccines are over-formulated to protect against potency loss
Vaccines start with the isolation of chemically defined media, but they come into being during formulation. The delicate development process stabilizes the separate components into a uniform mixture and prepares it for batch dosing. Cell cultures are often used in the development as well as formulation of Vaccines and has been that way for decades.
When it comes to producing vaccines, mixtures are typically over-formulated above the required potency. This method lowers yield but compensates for any possible degradation throughout the vaccine’s shelf-life.
Reduce vaccine moisture to max 3% with freeze-drying equipment
The process of lyophilization ensures that your biological formula remains stable along the cold chain. For this reason, freeze-dryers have become critical equipment in modern vaccine production.
Vaccine freeze-drying is a complex procedure involving three major steps. At the freezing stage, the solution solidifies with the formation of crystals. During the dehydration phase in a drying chamber, you subject the material to temperatures not exceeding -50 °C and forces water to sublimate. Finally, another round of drying releases any remaining moisture to between 1% and 3%.
Protect diluent from freezing or heating with cold chain storage
Before clinical trials and before the vaccine enters into the arms of patients, your lyophilized vaccines are reconstituted into liquid solutions using a diluent. World Health Organization guidelines warn that vaccine manufacturing is incomplete without the accompanying diluent.
Sterile water is often used as a diluent, but ingredients may contain a range of other substances such as sodium chloride, xanthan, or calcium carbonate. Whatever the composition, diluents must always be kept at temperatures between +2°C to +8°C.
Chromatography technology and mRNA techniques promise more accessible vaccines
Purification of the reaction mixture remains a challenge for large-scale vaccine development and production. But chromatography is emerging as an ideal purification technique for several biopharmaceuticals. Ligands in the chromatography columns form ‘hooks’ that filter out specific contaminants.
Vaccine manufacturers are taking advantage of this purification technique to reduce vaccine production’s financial and environmental costs. This method is attracting particular interest with the development of mRNA vaccines to combine a relatively simple manufacturing process with the high-yield capabilities of chromatography.
Packaging is a crucial step in vaccine production. This step is often forgotten about but is important in ensuring that the vaccines reach their final destination without getting damaged. But more importantly, safe packing means that the vaccines will reach patients without getting contaminated.